Please peruse this detailed manual attentively before commencing any operation. Should you have any questions or require further elucidation on points not covered within, do not hesitate to contact us for assistance.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is an indispensable asset in the realm of insulating glass deep processing. This remarkable machine is chiefly engaged in the accurate hot pressing of insulating glass following the composite rubber strip processing stage.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
The roller section of this cutting-edge equipment features an advanced screw structure, dramatically enhancing the output of insulating glass. Engineered with superior quality rubber and sturdy steel pipe, the transmission component guarantees reliable performance, user-friendly operation, and minimal maintenance.
4. Main Components
This sophisticated machine is comprised of several essential parts: input, output, heating, roller pressing, transmission, among others.
4.1 Input and Output
This section primarily facilitates the seamless linkage and transfer of glass from one stage to another during the hot pressing process.
4.2 Heating Part
Composed of meticulously designed steel rollers and upper and lower heating frames, this section gently elevates the glass temperature to around 55°C before it transitions smoothly to the roller pressure section for further processing.
4.3 Roller Pressure Part
This segment, equipped with precision-engineered press rollers, lead screws, and frames, impeccably shapes the insulating glass upon entry, ensuring its superior form and functionality.
4.4 Transfer Part
The machine's transmission system utilizes an efficient chain drive mechanism powered by a reducer. Adjustable output speeds via a frequency converter significantly reduce overall power consumption while maintaining consistent and smooth glass conveyance.
4.5 Electrical System: The machine features a dedicated electric control cabinet, offering centralized control for safe and streamlined operations.
5. Working Environment
For optimal performance, the insulating glass hot press should be situated in a dry, gas-free indoor environment with a solid cement floor. Maintain ambient temperatures between 15ºC and 35ºC, with necessary utilities including a 380V, 50Hz power supply and water source.
6. Handling and Storage
To preserve the insulating glass hot press's precision and performance, adhere to these vital handling and storage practices:
6.1 Matters to be Noted During Transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within their packing box to prevent any mutual damage during transit.
6.1.2 During transportation and storage, utilize lifting soft ropes, strictly observing lifting indicators, and avoid collisions during road transit.
6.2 Storage
6.2.1 To guarantee the enduring performance and exceptional efficiency of the insulating glass hot press, it is imperative to store it in a well-ventilated, dry warehouse. Under no circumstances should it be kept with corrosive substances, as they can inflict damage. If outdoor storage becomes necessary, implement robust rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: Proper sealing is vital to prevent rust from developing due to insufficient packaging within the initial three-month period. Should this period extend beyond three months, resealing becomes indispensable to preserve the equipment's optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon receiving the container, meticulously transfer the insulating glass hot press and its packaging base to a secure, stable area. Employ appropriate transportation tools to relocate the hot press to its designated site, ensuring it is precisely leveled to achieve peak performance.
7.1.2 Grounding
To ensure top-tier safety, the hollow glass hot pressing machine must be expertly grounded. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, the resistance between the body and the main ground point should register below 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine demands a robust power supply of 380V, 50Hz in a three-phase four-wire system to function at its best.
7.2 Adjustment: Commence by connecting all requisite equipment, then meticulously level the machine to ensure smooth, uninterrupted operation.
8. Use and operation
Before initiating operation, conduct a comprehensive inspection of the equipment to certify it is in optimal working order. Prior to shutdown, allow the equipment to run idle for 2 minutes to assess its technical status, then safely power down and halt operation.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain seamless and efficient operational performance.
10. Common faults and troubleshooting methods
To empower users with insights into potential issues of the horizontal thermal sealing machine, this section delves into common problems and their causes, offering concise solutions (see Table 1). If a fault persists beyond this guide, accurately diagnose it using specific circumstances and practical expertise, followed by detailed analysis and solution implementation.
Q: How long is the delivery time?
A: The delivery time is remarkably swift, taking only 15 days.
Q: How wide is it?
A: It boasts widths of 1200mm, 1600mm, and 1800mm, perfectly tailored to meet diverse needs.
Q: Is the operation complicated?
A: The operation is wonderfully straightforward and incredibly user-friendly.
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