Please read this comprehensive manual with care before engaging in operation. For any inquiries or clarifications not addressed within, feel free to reach out to us.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press stands as a pivotal piece of equipment in the intricate world of insulating glass deep processing. It is predominantly utilized for the precise hot pressing of insulating glass post the composite rubber strip processing phase.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of the equipment employs an innovative screw structure, significantly boosting the yield of insulating glass. Crafted with high-quality rubber and robust steel pipe, the transmission part assures dependable performance, straightforward operation, and effortless maintenance.
4. Main components
The machine is composed of several integral parts: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
This segment is primarily tasked with linking glass from one process to another, facilitating seamless transfer during the hot pressing of glass.
4.2. Heating part
Comprising steel rollers and upper and lower heating frames, this segment delicately heats the glass to approximately 55°C before it is smoothly directed to the roller pressure section for further processing.
4.3 Roller pressure part
Featuring components like press rollers, lead screws, and frames, this section expertly shapes the insulating glass once it enters, ensuring optimal form and function.
4.4 Transfer Part
The machine's transmission system adopts a chain drive mechanism powered by a reducer. The output speed adjustments via a frequency converter significantly lower the machine's overall power usage while ensuring stable and smooth glass transmission.
4.5 Electrical system: Outfitted with a dedicated electric control cabinet, the machine allows for centralized control and secure operations.
5. Working environment
The optimal environment for the insulating glass hot press is a dry, gas-free indoor space with a hard cement floor, maintained at temperatures between 15ºC and 35ºC. It requires a power supply of 380V, 50Hz, and a water source.
6. Handling and storage
To maintain the insulating glass hot press's performance and precision, the following considerations are crucial during its handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packing box to prevent damage from any mutual collision.
6.1.2 During transportation and storage, employ lifting soft ropes, adhering strictly to lifting signs, and avoid collisions during road transit.
6.2 Storage
6.2.1 To ensure the longevity and efficiency of the insulating glass hot press, it must be stored in a well-ventilated and dry warehouse. Absolutely avoid storing it with any corrosive substances to prevent damage. If storage in an open area is necessary, implement stringent rain and moisture-proof measures to protect the equipment.
6.2.2 Sealing: It is crucial to seal the equipment properly to prevent rusting due to inadequate packaging within three months. If the duration exceeds three months, resealing is essential to maintain optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking the container, carefully relocate the insulating glass hot press and its packaging base to a secure and stable position. Use suitable transport tools to move the hot press to its designated location and ensure it is leveled correctly for optimal performance.
7.1.2 Grounding
For utmost safety, the body of the hollow glass hot pressing machine must be properly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, the resistance between the body and the main ground point should measure less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine requires a power supply of 380V, 50Hz three-phase four-wire system for optimal operation.
7.2 Adjustment: Begin by connecting all necessary equipment, then proceed to carefully level the entire machine to ensure smooth operation.
8. Use and operation
Prior to operation, thoroughly inspect the equipment to confirm it is functioning normally. Before shutting down, allow the equipment to run idle for 2 minutes to observe its technical status, then safely turn off the power and cease operation.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to ensure smooth and efficient operation.
10. Common faults and troubleshooting methods
To equip users with knowledge of potential faults in the horizontal thermal sealing machine, this section analyzes common issues and their origins, while providing concise solutions (refer to Table 1). Should a fault arise which isn't resolved by this guide, accurately diagnose the problem based on specific circumstances and practical expertise, followed by a thorough check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is a swift 15 days.
Q: How wide is it?
A: It comes in widths of 1200mm, 1600mm, and 1800mm to suit your needs.
Q: Is the operation complicated?
A: The operation is delightfully simple and user-friendly.
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