Delve into this comprehensive manual with utmost care before operating our machine. For any inquiries beyond the scope of this document, do not hesitate to reach out to us for detailed guidance.
1. Main use and scope of application
2. Main specifications and technical parameters
3, the main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10, common faults and troubleshooting methods
1. Main use and scope of application
The innovative RYB1600(A) insulating glass hot press is an essential piece of machinery in the advanced processing of insulating glass. Its primary function is to efficiently perform hot pressing on insulating glass that has undergone composite rubber strip processing, ensuring superior quality and precision.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
Crafted for excellence, the equipment's roller section incorporates a screw structure, significantly boosting the yield of insulating glass. The transmission is constructed from premium-grade rubber and top-notch steel piping, offering unmatched reliability along with straightforward operation and maintenance.
4. Main components
This machine is an assembly of various sophisticated parts, including input, output, heating, and roller pressing, as well as a state-of-the-art transmission system.
4.1 Input and Output
This component skillfully connects glass from one process stage to another, facilitating seamless glass transfer during the critically precise hot pressing phase.
4.2. Heating part
Featuring robust steel rollers and both upper and lower heating frames, this section elevates the glass temperature to approximately 55°C, priming it for the roller pressure phase.
4.3 Roller pressure part
Comprising press rollers, lead screws, and a sturdy frame, this section expertly shapes insulating glass as it enters, achieving flawless form and function.
4.4 Transfer Part
With an advanced chain drive system powered by a reducer, this component optimizes machine-wide transfer roller speed through a frequency converter, dramatically enhancing power efficiency and ensuring a stable glass transmission process.
4.5 Electrical system: Featuring a dedicated electric control cabinet, this machine ensures centralized control and secure operation, delivering peace of mind with every use.
5. Working environment
For optimal operation, place the insulating glass hot press in a dry, non-corrosive environment on a solid indoor cement floor at temperatures ranging from 15ºC to 35ºC, with a power supply of 380V, 50Hz, and adequate water provisions.
6. Handling and storage
To uphold the performance and precision of the insulating glass hot press, adhere to these vital guidelines during lifting and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the insulating glass hot press and its accessories are securely anchored in the packaging to avert any damage from collisions.
6.1.2 During storage and transport, utilize a lifting soft rope according to marked lifting signs, and protect against collisions during transit.
6.2 Storage
6.2.1 Storage of the insulating glass hot press is paramount; it must reside in a ventilated, dry warehouse, away from corrosive substances. If stored outdoors, ensure robust rain and moisture protection.
6.2.2 Sealing: Safeguard the equipment with precise packaging to prevent rusting for up to three months. If storage exceeds this period, resealing is necessary.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, carefully relocate the insulating glass hot press and its base to a safe, stable spot, and transport it to its designated location for leveling.
7.1.2 Grounding
For utmost safety, ground the hollow glass hot pressing machine using a yellow-green double-stranded soft copper insulator, with a cross-sectional area of 2.5 square mm. Ensure the resistance between the machine and main ground point remains below 0.1 ohms.
7.1.3 Connecting the Power Supply: The power configuration necessitates a 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Properly connect the equipment, then proceed to level the entire machine for optimal performance.
8. Use and operation
Prior to commencement, verify normal functionality of the equipment. Upon halting, let the machine run idle for 2 minutes to assess its technical condition before powering down.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to ensure smooth and efficient operation.
10. Common faults and troubleshooting methods
To empower users in swiftly addressing common faults in the horizontal thermal sealing machine, this section provides an analysis of issues, causes, and succinct resolution strategies (refer to Table 1). Should a fault arise beyond this guide, evaluate all factors based on experience and context for effective troubleshooting.
Q: How long is the delivery time?
A: A swift and reliable 15 days.
Q: How wide is it?
A: Choose from versatile widths of 1200, 1600, or 1800 mm to suit your needs.
Q: Is the operation complicated?
A: Effortlessly simple, as easy as pie.
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