Embark on a journey of seamless operation by carefully absorbing the details of this comprehensive manual. Should any questions or clarifications arise that are not covered, our team is ready and eager to assist you.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is a cornerstone in the sophisticated arena of insulating glass deep processing. Its primary role is the meticulous hot pressing of insulating glass post composite rubber strip processing, ensuring unparalleled precision and quality.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
The roller section showcases an avant-garde screw structure, significantly enhancing insulating glass yield. Constructed with premium rubber and sturdy steel pipe, the transmission part guarantees reliable performance, user-friendly operation, and easy maintenance.
4. Main Components
The machinery is an orchestra of essential parts: input, output, heating, roller pressing, transmission, and beyond.
4.1 Input and Output
This segment's mission is to seamlessly transition glass across processes, ensuring fluidity during the glass's hot pressing journey.
4.2 Heating Part
Furnished with steel rollers and upper and lower heating frames, this segment gently caresses the glass to a mild 55°C, preparing it for the roller pressure section's embrace.
4.3 Roller Pressure Part
Equipped with press rollers, lead screws, and frames, this section masterfully sculpts the insulating glass, ensuring it achieves peak form and function.
4.4 Transfer Part
The machine's sophisticated transmission system utilizes a chain drive mechanism powered by a reducer, with output speed adjustments courtesy of a frequency converter. This innovation reduces power consumption while ensuring the glass's stable and graceful transit.
4.5 Electrical System: With a dedicated electric control cabinet, the machine facilitates centralized control and guarantees secure, efficient operations.
5. Working Environment
For optimal performance, the insulating glass hot press thrives in a dry, gas-free indoor space with a solid cement floor, maintaining temperatures between 15ºC and 35ºC. A power supply of 380V, 50Hz, and a reliable water source are requisite.
6. Handling and Storage
To preserve the excellence and precision of the insulating glass hot press, consider these crucial factors during handling and storage:
6.1 Transportation Considerations:
6.1.1 Safeguard the certified insulating glass hot press and its accessories by securing them firmly within the packing box to prevent any damage from mutual collision.
6.1.2 During transportation and storage, employ lifting with soft ropes, adhere strictly to lifting signs, and avoid collisions throughout road transit.
6.2 Storage
6.2.1 To maintain the exceptional longevity and peak performance of your insulating glass hot press, it is imperative to store it in a well-ventilated and dry warehouse environment. Absolutely avoid any contact with corrosive substances that could jeopardize its integrity. Should outdoor storage be unavoidable, implement rigorous measures to protect it from rain and moisture, ensuring the equipment remains in pristine condition.
6.2.2 Sealing: Properly sealing the equipment is essential to prevent rusting due to substandard packaging within a three-month period. If storage exceeds this timeframe, it is vital to reseal to preserve its optimal condition ensuring it remains as efficient as the day it was manufactured.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: With the utmost care, unpack the container and relocate the insulating glass hot press along with its base to a secure and steadfast position. Employ suitable transportation tools to ensure the equipment is moved to its designated location with precision, ensuring it is perfectly leveled for seamless and superior performance.
7.1.2 Grounding
For paramount safety and operational excellence, the hollow glass hot pressing machine must be expertly grounded. Utilize a double-stranded yellow and green soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, the resistance between the machine and the primary ground point should be less than 0.1 ohms, ensuring safety and reliability.
7.1.3 Connecting the Power Supply: For optimal operation, the machine requires a robust power supply of 380V, 50Hz, utilizing a three-phase four-wire system to unleash its full potential.
7.2 Adjustment: Start by connecting all requisite equipment and then diligently level the entire machine, ensuring seamless operation and unmatched precision.
8. Use and operation
Before commencing operation, conduct a meticulous inspection to ensure the equipment is operating flawlessly. Prior to shutdown, allow the equipment to idle for 2 minutes to assess its technical condition, then safely power down and cease operations, preserving its impeccable performance.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to maintain seamless and efficient operation, ensuring the machinery continues to perform at its highest level.
10. Common faults and troubleshooting methods
To empower users with the necessary knowledge of potential faults in the horizontal thermal sealing machine, this section dissects common issues and their root causes, while offering concise solutions (see Table 1). If a fault isn't resolved by this guide, conduct an accurate diagnosis based on specific situations and practical expertise, following up with a thorough examination, analysis, and solution implementation to restore peak functionality.
Q: How long is the delivery time?
A: Experience the swift convenience of a delivery time of just 15 days.
Q: How wide is it?
A: It is available in a variety of widths: 1200mm, 1600mm, and 1800mm, perfectly tailored to meet your specific needs.
Q: Is the operation complicated?
A: Enjoy the delightfully simple and user-friendly operation of this advanced machinery, designed with your ease in mind.
){kind=link}