Before embarking on your journey with our innovative equipment, please ensure to peruse this manual meticulously. Should there be any uncertainties or queries regarding aspects not covered within, we warmly welcome your inquiries, ensuring you have complete confidence in every step of operation and usage.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press stands as a pivotal asset in the realm of insulating glass deep processing. Its primary function is the precision hot pressing of insulating glass post the composite rubber strip type insulating glass procedure, ensuring optimal quality and durability.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
Engineered with a cutting-edge screw structure, the roller segment significantly enhances the output of insulating glass. The transmission unit, crafted from superior-grade rubber and steel pipe, guarantees dependable performance, straightforward operation, and hassle-free maintenance, setting a new standard in efficiency and reliability.
4. Main Components
This state-of-the-art machine is an ensemble of various segments: input, output, heating, and roller pressing mechanisms, along with additional transmission elements, working in a symphony to achieve unparalleled results.
4.1 Input and Output
This crucial component facilitates the seamless transition and connection of glass from one process to the next, ensuring a smooth and efficient hot pressing cycle from start to finish.
4.2 Heating Part
Comprising primarily of a steel roller and upper-lower heating frames, this part guarantees the optimal heating of the glass surface to approximately 55°C, preparing it meticulously for the subsequent roller pressure phase.
4.3 Roller Pressure Part
At the heart of this section are the press roller, lead screw, and frame. As the glass enters, it undergoes a precise transformation, being expertly pressed into the desired insulating glass configuration.
4.4 Transfer Part
The transfer mechanism utilizes a robust chain drive, powered by a reducer, to synchronize the machine's transfer roller. By adjusting the reducer's output speed via a frequency converter, this setup minimizes power consumption while maintaining superb stability during glass transit.
4.5 Electrical System: Outfitted with an autonomous electric control cabinet, this system facilitates centralized management and promotes safe operational practices, ensuring efficiency and protection at all times.
5. Working Environment
For optimal operation, the insulating glass hot press should reside on a dry, non-corrosive gas-free, solid indoor cement floor within a 15°C-35°C range, complemented by a 380V, 50Hz power and water supply.
6. Handling and Storage
To maintain the integrity and precision of the insulating glass hot press, heed the following guidelines during lifting and storage to preserve its exemplary performance.
6.1 Matters to Be Noted During Transportation:
6.1.1 Securely anchor the certified insulating glass hot press along with its spare parts and accessories within the packing box to avert any potential damage from impact during transit.
6.1.2 During storage and transit, utilize lifting soft ropes according to the marked lifting signs, and vigilantly prevent collisions during road transportation.
6.2 Storage
6.2.1 The insulating glass hot press should be cherished in a well-ventilated and dry warehouse, safeguarding it from any corrosive substances. Should open-air storage be necessary, it is imperative to implement robust rain and moisture protective measures.
6.2.2 Sealing: Ensure the equipment is impeccably packaged to prevent rust within three months. Should the duration extend beyond three months, a thorough resealing process is essential.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Once you have unwrapped the container, strategically position the insulating glass hot press along with its base. Utilize transport tools to carefully relocate the press to its designated area, ensuring it is perfectly leveled.
7.1.2 Grounding
For ultimate safety, ensure the hollow glass hot pressing machine's body is expertly grounded. Employ a yellow and green double-stranded soft copper body (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, the resistance between the body and the main ground point must remain under 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment necessitates a 380V, 50Hz three-phase four-wire system to operate proficiently.
7.2 Adjustment: Initially connect the equipment, subsequently ensuring the entire machine is precisely leveled for optimal performance.
8. Use and operation
Before engaging the equipment, inspect for normal operational condition. Prior to shutdown, let the machine run for 2 minutes without load to assess its technical status, then proceed to power off and halt.
9. Maintenance and maintenance
Ensure regular lubrication of the drive shaft to maintain seamless operations.
10. Common faults and troubleshooting methods
To empower users with insights into common faults of the horizontal thermal sealing machine, their causes and resolution methods are succinctly analyzed. Refer to Table 1 for detailed insights. If a fault persists, rely on a thorough assessment based on specific circumstances and practical experience for resolution.
Q: How long is the delivery time?
A: A swift 15 days.
Q: How wide is it?
A: Available in widths of 1200mm, 1600mm, and 1800mm.
Q: Is the operation complicated?
A: As simple as can be.
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