6100X3300mm Intelligent Glass Cutting Assembly Line

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

    The intelligent glass cutting assembly line consists of three major systems:the loading table, cutting table, and breaking table. The glass cutting process isautomated and can quickly and accurately perform picking, cutting, and air floating table breaking. Optional functions include automatic labeling, Low-e film removal, laser marking, etc. Suitable for straight and irregular cutting of flat glass in construction, decoration,home appliances, mirror splicing, handicrafts, and other fields.

    The workflow is as follows: The loading machine adopts mechanical flipping, and the glass raw sheets to be processed are removed from the material rack through vacuum suction cups and dropped onto the loading platform. Transport the glass to the cutting platform through the rollers on the loading platform and the conveyor belt on the glass cutting platform. The tool box on the crossbeam of the cutting machine is driven by a servo motor to move the tool at high speed in the X and Y directions. The Z-axis motor rotates to control the tool's tangent trajectory, and at the same time, analog signals are used to control the tool pressure and depth. The four axes move simultaneously for cutting. After the cutting is completed, the glass is transported to the air floating breaking table for breaking by the air floating formed by the conveyor belt on the cutting table and the breaking table.

 

Loading machine

    The loading machine is mainly used for automatic glass picking, safely separating the glass raw sheets on the glass frame, transforming them from vertical to horizontal, and transferring them towards the cutting table.

    The workflow is as follows: place the glass in the designated position, give the pick-up signal, the upper arm flips upwards through the flipping mechanism, and the whole machine starts to move forward. When the sensing device on the lower arm contacts the glass, the whole machine stops moving; The vacuum pump starts suction work, and after suction, the suction cup 

arm lifts, the walking motor retracts, and the flipping arm flips down to level the glass. The suction cup blows air and the glass falls onto the conveyor wheel; Horizontal transmission positioning, wait for the cutting machine to start conveying signals before conveying to the cutting table. The entire homework process is controlled by PLC.

Equipment composition organization:

  It mainly consists of eight parts: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.

Functional description:
  1.Alarm device: There is a reliablevacuum detection device that can automatically alarm and display abnormal situations. It

can be controlled when abnormalities occur to ensure that an alarm is triggered in case of vacuum abnormalities and that the glass is in a vacuum pumping state; Ensure that the vacuum suction cup is in a vacuum state when there is glass during emergency parking to avoid glass damage caused by abnormal shutdown;

  2.Operation mode:The device has two functions to choose from: automatic mode and manual mode, which are convenient and intuitive to operate;

  3.Operation interface: adopting LCD touch screen display interface, easy and fast operation;
  4.Flip angle: adjustable from 95 to 98 degrees. Can meet various angles of glass frame mounting.
  5.Sensing device: It adopts non-contact detection enhanced proximity switch to avoid wear of detection components and

has a long service life. The contacts are spark-free and noise-free, effectively reducing electromagnetic interference and running stably. It has good waterproof, shockproof and corrosion-resistant properties and can adapt to industrial environments. It is flexible to install and has stable performance. It is a sensing device for precision detection.

  6.Anti strip: A unique lifting device that prevents glass scratches and strip defects caused by lifting actions.
  7.Parameter settings: The loading sequence and number of pieces per workstation can be digitally and automatically set, and can be connected to the cutting machine for fully automatic operation. The equipment will automatically move and pick up pieces, achieving uninterrupted and continuous loading without repeated operations, making it more convenient and efficient.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
    The working principle of the cutting machine is to transport the cut glass from theconveyor belt to the worktable, and automatically record the position of the glass through the photoelectric scanning system. Then, the cutting head with diamond wheel on the tool box is controlled by the program to move along the X and Y directions respectively, cutting the substrate. The control part of the machine adopts a CNC motion controller, and the drive part applies advanced servo motors.
  1.fully automatic cutting machine adopts industry-leading servo direct drive structure, combined with high-quality linear guide rail, stable and reliable performance, and long service life.

  2.The cutting beam adopts industrial aluminum integrated beam, which is extruded by a large extruder and then subjected to aging treatment to increase strength. After being processed by a large gantry machining center, the accuracy of the equipment is greatly improved.

  3.The cutting bridge adopts a dual drive system, with high diagonal accuracy and easy adjustment. Accurate diagonals are the foundation for smooth edge grinding and processing in the subsequent sequence.

  4.High cutting accuracy and good edge breaking effect can greatly save the consumption of grinding wheels in the edge grinding process and reduce production costs.

  5.Complete alarm information, self diagnostic function to monitor work status, and quickly solve problems.

  6.The device has a one click reset function, which can complete all the preparation work before automatic startup with just one touch of the touch screen, greatly improving work efficiency.
  7.The blade head is equipped with a lower blade protection function. If the blade head falls outside the glass or at a gap in the glass, the program will automatically stop, effectively preventing damage to parts and glass.
  8.Multiple cutting operation modes, including assembly line cutting mode, photoelectric positioning cutting mode, and direct cutting mode, can be freely set through options. During the processing, automatic cutting mode and idle operation mode can be switched at any time.

Equipment composition organization:

    Fully automatic cutting machine: composed of chassis mechanism, crossbeam mechanism, worktable mechanism, blade mechanism, conveying mechanism, photoelectric scanning positioning mechanism, and electrical control system.

Standard features introduction:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

 

 

Equipment parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

 

Air floating breaking table

Equipment Introduction:

The air floating breaking table uses a breaking rod to assist in breaking pieces or directly breaks pieces by hand. Use a foot switch to control the action of the breaking rod. This device is easy to operate and maintenance free.

Equipment parameter:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

 

Company introduction:

    Shandong Guanhui Hollow Glass Materials Co.,Ltd, a company that produces glass machine (cutting machine,edging machine ,washing machine,coating machine ,gluing machine and so on );glass  materials(aluminum spacer bar,warm edge spacer bar ,silicone sealant , molecular sieve and so on);spacer making machine(Aluminium spacer making machine ,PP warm edge spacer making machine ) .
    We have our own plant, equipment, technical team and sales team, is your quality supplier.   if you are interested in the product, feel free to contact me.

Staff style display:

 

 

FAQ:
Q: Are you manufacture?
A:Yes, we have our own plant, equipment, technical team and sales team.

Q: What's the guarantee ?
A:1. One-year warranty (including parts).
2. Provide free machine installation video, you can also pay to install.
3. There will be an additional 2 years of consumable parts.

Q: How long is the delivery time ?
A:Delivery within 30 working days after receipt of deposit.

Q: What is the payment?
A::Any payment method you want, such as L/C,T/T,D/P,West-Union and so on.