Delve into this meticulously crafted manual before you embark on the operation of our equipment. Should you have any questions or need further clarification beyond what is provided here, we invite you to connect with us. We are here to support your journey with our product.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press stands as an indispensable asset in the sophisticated sphere of insulating glass deep processing. This equipment finds its primary application in the precise and methodical hot pressing of insulating glass, especially after the composite rubber strip processing phase, ensuring unparalleled quality and performance.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
At the heart of our equipment lies the roller section, featuring a cutting-edge screw structure that enhances the yield of insulating glass significantly. Constructed from high-quality rubber combined with durable steel pipe, the transmission part guarantees unwavering reliability, user-friendly operation, and minimal maintenance effort.
4. Main Components
Our machine is a harmonious assembly of vital parts: input, output, heating, roller pressing, transmission, and more, each contributing to the seamless operation and efficiency of the entire system.
4.1 Input and Output
This crucial segment is dedicated to seamlessly linking glass from one process phase to the next, ensuring an uninterrupted flow and efficient transition during the hot pressing of glass.
4.2. Heating Part
This segment is composed of precision-engineered steel rollers and upper and lower heating frames, delicately warming the glass to approximately 55°C before transitioning it smoothly into the roller pressure section for further processing.
4.3 Roller Pressure Part
Equipped with expertly designed components such as press rollers, lead screws, and frames, this section meticulously shapes the insulating glass as it passes through, ensuring it attains optimal form and function.
4.4 Transfer Part
Our machine's transmission system employs an efficient chain drive mechanism, powered by a reducer. The frequency converter-controlled output speed enhances energy efficiency, reducing overall power usage while maintaining reliable and smooth glass transmission.
4.5 Electrical System: Designed with an advanced electric control cabinet, the machine offers centralized control, ensuring secure and efficient operations.
5. Working Environment
For optimal performance, the insulating glass hot press thrives in a dry, gas-free indoor environment with a solid cement floor. Maintain ambient temperatures between 15ºC and 35ºC, along with a power supply of 380V, 50Hz, and access to a water source for uninterrupted operation.
6. Handling and Storage
Ensuring the performance and precision of the insulating glass hot press demands meticulous attention during handling and storage. Consider these key precautions to maintain the integrity and functionality of the equipment:
6.1 Important Considerations During Transportation:
6.1.1 Secure the certified insulating glass hot press and its accessories firmly within the packaging box to avert damage due to any mutual collisions during transit.
6.1.2 During both transportation and storage, utilize lifting soft ropes while adhering strictly to lifting signs, and take precautions to avoid collisions during road transit.
6.2 Storage
6.2.1 To ensure the longevity and efficiency of the insulating glass hot press, it is essential to store it in a well-ventilated and dry warehouse. Under no circumstances should it be stored with corrosive substances, as this will prevent potential damage. If circumstances necessitate storage in an open area, it is imperative to implement rigorous rain and moisture-proof measures in order to safeguard the equipment from environmental harm.
6.2.2 Sealing: Proper sealing of the equipment is critical to prevent rusting due to insufficient packaging within three months. For storage periods extending beyond three months, it is paramount to reseal the equipment to maintain it in peak condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking the container, carefully transport the insulating glass hot press and its packaging base to a secure, stable position. Employ appropriate transport tools to relocate the hot press to its designated location, ensuring it is perfectly leveled to achieve optimal performance.
7.1.2 Grounding
For maximum safety, the body of the hollow glass hot pressing machine must be properly grounded. Use a double-stranded, yellow and green soft copper conductor (insulator) with a 2.5 square mm cross-sectional area. After grounding, ensure the resistance between the body and the main ground point measures less than 0.1 ohms.
7.1.3 Connecting the Power Supply: To ensure optimal operation, the machine requires a power supply of 380V, 50Hz with a three-phase four-wire system.
7.2 Adjustment: Start by connecting all necessary equipment, then proceed to carefully level the entire machine to assure smooth and efficient operation.
8. Use and operation
Before beginning operations, meticulously inspect the equipment to confirm it is in perfect working condition. Prior to shutting down, allow the equipment to run idle for 2 minutes to assess its technical status. Subsequently, safely power off and halt operation.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to maintain smooth and efficient operation.
10. Common faults and troubleshooting methods
To help users become familiar with potential faults in the horizontal thermal sealing machine, this section delves into common issues and their causes, offering succinct solutions (see Table 1). If a fault arises that isn't addressed by this guide, accurately assess the problem based on specific circumstances and practical expertise, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is impressively swift at just 15 days.
Q: How wide is it?
A: Offering versatility, it comes in widths of 1200mm, 1600mm, and 1800mm to meet your specific needs.
Q: Is the operation complicated?
A: The operation is exceptionally simple and designed to be user-friendly.
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