Please read this comprehensive manual with utmost care before engaging in operation. For any inquiries, questions, or clarifications not addressed within, feel free to reach out to us at any time. Our team is dedicated to providing you with the guidance and support needed to ensure a seamless experience.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an indispensable asset in the sophisticated realm of insulating glass deep processing. It is predominantly utilized for the precise hot pressing of insulating glass following the composite rubber strip processing phase, guaranteeing impeccable quality and consistency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of the equipment employs an innovative and efficient screw structure, significantly enhancing the yield of insulating glass. Crafted with premium-quality rubber and robust steel pipe, the transmission part ensures reliable performance, user-friendly operation, and minimal maintenance effort.
4. Main components
The machine is ingeniously composed of several integral parts: input, output, advanced heating systems, precision roller pressing, robust transmission mechanisms, and much more, all working in harmony for superior performance.
4.1 Input and Output
This segment is primarily responsible for seamlessly linking glass from one process to another, facilitating uninterrupted transfer during the hot pressing of glass, ensuring efficiency and continuity.
4.2. Heating part
Comprising high-performance steel rollers and upper and lower heating frames, this segment gently warms the glass to approximately 55°C. This careful heating prepares the glass for smooth transition to the roller pressure section for further precision processing.
4.3 Roller pressure part
Featuring essential components such as press rollers, lead screws, and frames, this section expertly shapes the insulating glass once it enters, ensuring optimal form, functionality, and flawless results.
4.4 Transfer Part
The machine's transmission system adopts a sophisticated chain drive mechanism powered by a reducer. The output speed adjustments via a frequency converter significantly minimize the machine's overall power usage while ensuring stable, smooth, and efficient glass transmission.
4.5 Electrical system: Outfitted with a dedicated electric control cabinet, the machine allows for centralized control, secure operations, and enhanced user convenience, ensuring optimal performance.
5. Working environment
The optimal working environment for the insulating glass hot press is a dry, gas-free indoor space with a hard cement floor, maintained at temperatures between 15ºC and 35ºC. It requires a power supply of 380V, 50Hz, along with a dependable water source to ensure consistent performance.
6. Handling and storage
To maintain the insulating glass hot press's exceptional performance and precision, please consider the following crucial aspects during handling and storage to ensure longevity and reliability:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packing box to prevent any potential damage from mutual collision, safeguarding the integrity of each component.
6.1.2 During transportation and storage, employ lifting soft ropes, strictly adhering to lifting signs, and exercise caution to avoid collisions during road transit, preserving the equipment's precision and functionality.
6.2 Storage
6.2.1 To ensure the unparalleled longevity and exceptional efficiency of your insulating glass hot press, it is imperative to store it in a well-ventilated and dry warehouse. Avoid any contact with corrosive substances at all costs to prevent potential damage. If an open area is the only option, implement rigorous rain and moisture-proof measures to safeguard this vital equipment, ensuring its peak performance remains intact.
6.2.2 Sealing: Properly sealing the equipment is of utmost importance to prevent rusting from inadequate packaging. This is vital within the first three months. Should this duration extend beyond three months, resealing becomes essential to preserve its pristine condition and functionality.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, meticulously and carefully move the insulating glass hot press and its packaging base to a secure and stable spot. Use appropriate transport tools to position the hot press at its designated location, ensuring it is leveled with precision for optimal performance and seamless operation.
7.1.2 Grounding
For ultimate safety and reliability, the body of the hollow glass hot pressing machine must be thoroughly grounded. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, ensure the resistance between the body and the main ground point measures less than 0.1 ohms, guaranteeing a safe and stable operation.
7.1.3 Connecting the Power Supply: The machine operates at its best with a power supply of 380V, 50Hz three-phase four-wire system, ensuring optimal and efficient performance.
7.2 Adjustment: Begin by connecting all essential equipment, then methodically and carefully level the entire machine to secure smooth and seamless operation throughout its usage.
8. Use and operation
Before delving into operation, conduct a thorough inspection to ensure the equipment is in perfect working order. Prior to shutting down, allow the equipment to idle for 2 minutes to monitor its technical status, then proceed to safely turn off the power and complete the operation.
9. Maintenance and maintenance
Regularly and diligently lubricate the drive shaft to ensure the machine runs smoothly and efficiently, maintaining its superior performance at all times.
10. Common faults and troubleshooting methods
To empower users with a comprehensive understanding of potential faults in the horizontal thermal sealing machine, this section delves into common issues and their roots, offering concise and effective solutions (see Table 1). If a fault emerges that is not addressed by this guide, perform an accurate diagnosis based on specific situations and practical expertise, followed by an in-depth check, analysis, and implementation of solutions.
Q: How long is the delivery time?
A: The delivery time is a remarkably swift 15 days, ensuring prompt access to your needs.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, perfectly tailored to meet your specific requirements and preferences.
Q: Is the operation complicated?
A: The operation is refreshingly simple and incredibly user-friendly, designed for ease of use.
){kind=link}