Precision Intelligent Glass Cutting Machine for Accurate Dimensions

Product Details
Customization: Available
Certification: CE
Cutting Method: Diamond Wheel Cutting
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  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
  • Precision Intelligent Glass Cutting Machine for Accurate Dimensions
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Basic Info.

Model NO.
6100x3300mm
Maximum Cutting Thickness
3-19mm
Power Supply
380V
Safety Features
Emergency Stop Button
Maximum Cutting Size
6100X3300mm
Glass Thickness
3-19mm
Accuracy of Linear Cutting
±0.20mm/M
Cutting Speed of Glass
0-200 M/Min
Straight Line Acceleration
3400mm/Ss
Compressed Air
0.55~0.7 MPa
Installed Power
Rated Power 12.6kw
Mesa Height
900±30mm
Weight
About10200kg
Transport Package
Wooden Box
Specification
6100x3300mm
Trademark
Golden— GH
Origin
China
Production Capacity
50 Units/Month

Packaging & Delivery

Package Size
687.70cm * 410.00cm * 753.90cm
Package Gross Weight
10200.000kg

Product Description


The intelligent glass cutting assembly line, a marvel of modern engineering, consists of three advanced systems:the highly efficient loading table, precise cutting table, and the innovative breaking table. The glass cutting process isfully automated, enabling swift and precise operations for picking, cutting, and utilizing the air floating table for breaking. Enhance your operations with optional features including automatic labeling, Low-e film removal, laser marking, and more. Perfectly suited for both straight and irregular cutting of flat glass, it serves construction, decoration, home appliances, mirror splicing, handicrafts, and many other industries.
The seamless workflow is as follows: The loading machine uses mechanical flipping to expertly lift glass raw sheets from the material rack with vacuum suction cups, placing them onto the loading platform. The glass is then smoothly transported to the cutting platform via rollers and a conveyor belt. The cutting machine's tool box, powered by a servo motor, moves the tool with high speed precision in the X and Y axes, while the Z-axis motor skillfully rotates to fine-tune the tool's trajectory. Analog signals meticulously control the tool's pressure and depth, enabling simultaneous four-axis movement for impeccable cutting. Once cutting is complete, the glass is directed to the air floating breaking table, where it is expertly broken using air flotation technology.
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions

Loading machine
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
The loading machine is designed for automated glass handling, efficiently separating glass raw sheets from the glass frame, transitioning them from vertical to horizontal orientation, and channeling them towards the cutting table.
The workflow unfolds as follows: Position the glass precisely, trigger the pick-up signal, and watch as the upper arm elegantly flips upwards via the flipping mechanism. As the machine advances, the sensing device on the lower arm detects the glass, halting movement; the vacuum pump then initiates suction, and once it's complete, the suction cup
arm elevates, the walking motor retracts, and the flipping arm gracefully levels the glass. Air is gently blown by the suction cup, allowing the glass to rest upon the conveyor wheel; it then undergoes horizontal transmission positioning, awaiting the cutting machine's signal to proceed to the cutting table. This entire meticulous process is controlled by a sophisticated PLC system.
Equipment composition organization:
The system is brilliantly composed of eight integral parts: the frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.

Functional description:
1.Alarm device: Outfitted with a reliable vacuum detection system that automatically alerts and displays any anomalies. It
ensures immediate alarms during vacuum irregularities, maintaining the glass in a secured vacuum state; thus preventing damage from unforeseen shutdowns.
2.Operation mode:The system offers two comprehensive options: automatic mode and manual mode, both of which are user-friendly and intuitive for seamless operation;
3.Operation interface: Utilizes an LCD touch screen display interface, ensuring operation is both easy and swift;
4.
Flip angle: Adjustable from 95 to 98 degrees, catering to diverse angles of glass frame mounting.
5.
Sensing device: Equipped with a non-contact detection enhanced proximity switch, minimizing wear on detection components and
Showcasing an impressively long service life, this product operates without sparks and devoid of noise, significantly minimizing electromagnetic interference and ensuring a stable performance. It comes with excellent waterproof, shockproof, and corrosion-resistant capabilities, making it perfectly suited for demanding industrial environments. Its installation is incredibly flexible, and it delivers outstanding consistent performance. Furthermore, it serves as an exceptional sensing device tailored for precision detection.
6.Anti-strip: A Boasting a unique lifting device, this machine adeptly prevents glass scratches and strip defects typically caused by lifting actions, ensuring the integrity and quality of the glass are maintained.
7.
Parameter settings: The digital interface allows for precise loading sequence configurations and the number of pieces per workstation. This seamless integration with the cutting machine enables fully automatic operations. The machine autonomously moves and picks up pieces, ensuring continuous and uninterrupted loading, thus eliminating the need for repeated operations and making the entire process more convenient and efficient.

Equipment parameters:
Project
Description
Main
parameter
Maximum size for automatic loading
6100mmx3300mm
Minimum size for automatic loading
1830mmx2440mm
Glass frame height
180mm-240mm
Thickness of upper glass
3-19mm
Suction depth
≤700mm;(Please remark for special requirement)
Conveyor speed
26m/min
X-axis walking speed
30m/min
Y-axis walking speed
10m/min
On chip cycle
On average, 1 minute and 20 seconds
Vacuum pressure
-70~-90 kPa
Number of flipping arms (double flipping)
12
Number of single arm suction cups
4
compressed air
0.55~0.7 MPa
Power requirements
3P/45HZ/380V (if customer site)
installed power
Rated power 27kw
External dimensions (double flip double station)
12700mmx3260mm
Equipment weight
5180kg

Cutting machine
Equipment Introduction:
The cutting machine's ingenious working principle entails transporting the cut glass from theconveyor belt directly to the worktable, where a state-of-the-art photoelectric scanning system automatically records the position of the glass. The cutting head, equipped with a precision diamond wheel, is then programmatically controlled to navigate along the X and Y axes, thereby accurately cutting the substrate. The machine's control system utilizes an advanced CNC motion controller, complemented by cutting-edge servo motors for the drive mechanism.
1. The fully automatic cutting machine features an industry-leading servo direct drive structure, skillfully integrated with high-quality linear guide rails, offering stable, reliable performance, and an impressively long service life.
2.With the cutting beam made from industrial-grade aluminum and formed by a large extruder followed by an aging treatment, its strength is significantly increased. Post-processing at a large gantry machining center further enhances the equipment's accuracy.
3.The cutting bridge is equipped with a dual drive system, offering high diagonal accuracy and easy adjustability. Accurate diagonals provide a solid foundation for smooth edge grinding and subsequent processing steps.
4.Exhibiting remarkable cutting accuracy and excellent edge breaking performance, this machine can significantly reduce grinding wheel consumption during the edge grinding process, thus cutting production costs.
5.Equipped with a comprehensive alarm system and a self-diagnostic function to monitor work status, this machine can quickly identify and address issues.
6.Featuring a one-click reset function, the device can complete all preparatory tasks for automatic startup with a single touch on the touch screen, dramatically enhancing work efficiency.
7.The blade head is ingeniously equipped with a protective function for the lower blade. Should the blade head descend outside the glass or into a gap, the program will automatically halt, effectively safeguarding both the machine's parts and the glass.
8.Experience unparalleled versatility with our Precision Intelligent Glass Cutting Machine, offering multiple cutting operations tailored to meet diverse needs. Our cutting-edge machine boasts a range of modes—including assembly line cutting mode and photoelectric positioning mode— as well as direct cutting mode, all of which can be effortlessly configured through a user-friendly options menu for unparalleled customization. Enjoy seamless transitions between automatic cutting mode and idle operation mode, granting you maximum operational efficiency at the touch of a button.
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Delve into the sophisticated Equipment Composition Organization:
Our Fully Automatic Cutting Machine is an engineering marvel, featuring a robust chassis mechanism, precision crossbeam mechanism, innovative worktable mechanism, state-of-the-art blade mechanism, efficient conveying mechanism, advanced photoelectric scanning positioning mechanism, and an intuitive electrical control system.

Explore the Standard Features of our groundbreaking equipment:
Project Description
Standard features introduction
 
Cutting technology and automatic
oil supply
1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency
2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
Optimization software and special- shaped libraries
1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.
2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets
3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
Automatic edge positioning and intelligent special-shaped scanning
1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency.
2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
Automatic rail lubrication
1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication.
2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
Servo motor direct drive structure
1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
Automatic voltage control
1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices
2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
Voltage detection
1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction

 
Automatic labeling
1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function )
2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
High performance LOW-E film removal device
1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) .
2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on .
3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
Laser marking
1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs.
2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.
Discover the meticulously crafted Equipment Parameters:
Project Description
Main
paramete
Maximum cutting size
6100x3300mm
Glass thickness
3-19mm
Accuracy of linear cutting
±0.20mm/m
Cutting speed of glass
0-200 m/min
Glass conveying speed
0-26 m/min
Cutting bridge speed
0-200 m/min
Straight line acceleration
3400mm/ss
Compressed air
0.55~0.7 MPa
Installed power
Rated power 12.6kw
Mesa Height
900±30mm
External dimensions
6877x4100mm
Equipment weight
About3040kg

Cutting-edge Air Floating Breaking Table for precise and effortless glass handling.
Introducing the Equipment with confidence:
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
The Air Floating Breaking Table employs a sophisticated breaking rod for enhanced precision in breaking pieces, or manual operation for flexibility. A convenient foot switch offers effortless control of the breaking rod, ensuring smooth operation and maintenance-free reliability.

Detailed Equipment Parameter for informed decision-making:
Project Description
Parameters
Number of top poles
3 items
Table size
6325mmx3350mm
Mesa Height
Installation size 900mm ± 30mm
Broken glass thickness
3-19mm
Power
About 8kw
Equipment weight
About 1950kg
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions

Introducing Shandong Guanhui Hollow Glass Materials Co., Ltd:
Shandong Guanhui Hollow Glass Materials Co., Ltd, a trailblazer in crafting exceptional glass machines—ranging from cutting machines to coating machines—alongside top-tier glass materials like aluminum spacer bars and silicone sealants. We also specialize in advanced spacer making machines for unparalleled quality.
With our own cutting-edge plant, state-of-the-art equipment, skilled technical team, and dedicated sales team, we stand as your go-to quality supplier. Reach out to us for an exceptional partnership in glass machinery and materials.
Showcasing the dynamic Staff Style Display:
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions

Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions
Precision Intelligent Glass Cutting Machine for Accurate Dimensions

Frequently Asked Questions (FAQ):
Q: Are you a manufacturer?
A: Absolutely, we proudly own our plant, cutting-edge equipment, a highly-skilled technical team, and a dedicated sales team.

Q: What guarantees can you provide?
A: 1. Enjoy peace of mind with a comprehensive one-year warranty, including parts.
2. Benefit from a complimentary machine installation video or opt for professional installation services at your convenience.
3. Avail an additional 2 years of coverage on consumable parts to ensure long-term satisfaction.


Q: How long will delivery take?
A: We commit to prompt delivery within 30 working days post-receipt of deposit, ensuring timely access to our exceptional products.

Q: What payment methods are accepted?
A: Enjoy the flexibility of choosing any preferred payment method, such as L/C, T/T, D/P, West-Union, and more, for your convenience.

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