Intelligent Glass Cutting Assembly Line for Streamlined Manufacturing

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

Delve into the innovative world of Shandong Guanhui Hollow Glass Materials Co., Ltd, where groundbreaking technology meets precision in the Intelligent Glass Cutting Assembly Line, seamlessly integrated with three core systems:the highly efficient loading table, the precise cutting table, and the robust breaking table. The entire glass cutting procedure isan epitome of automation, designed to swiftly and accurately execute tasks such as picking, cutting, and air floating table breaking. Elevate your production with optional features like automatic labeling, Low-e film removal, and laser marking, providing versatility for straight and intricate cutting needs across diverse fields such as construction, decoration, home appliances, mirror splicing, and handicrafts.

Embark on a journey through the workflow: The loading machine features mechanical flipping, adeptly extracting glass sheets from material racks using vacuum suction cups, placing them onto the loading platform. Seamlessly transport glass via rollers and conveyor belts to the cutting platform. Here, the tool box, powered by a servo motor, moves dynamically in the X and Y axes, while the Z-axis motor orchestrates the tool's trajectory with precision, supported by analog signals regulating tool pressure and depth. This synchronized four-axis movement ensures impeccable cutting. Post-cutting, the glass is conveyed to the air floating breaking table, where air floating from conveyors facilitates efficient breaking.

Loading Machine Excellence

Experience the sophisticated functionality of the loading machine, engineered for automatic glass picking and smooth transitioning from vertical to horizontal positions, ensuring safe conveyance to the cutting table.

The workflow unfolds as follows: Position the glass accurately, initiate the pick-up signal, and witness the upper arm's upward flip through its mechanism. The machine advances until the lower arm's sensor contacts the glass, triggering a halt; the vacuum pump then engages, securing the glass. As the suction cup

arm elevates, the walking motor retracts, and the flipping arm descends to level the glass. Air released from the suction cup gently deposits the glass onto the conveyor wheel. With precision horizontal transmission positioning, await the cutting machine's signal to commence conveyance to the cutting table. This entire process is seamlessly managed by PLC, ensuring efficiency and precision.

Integral Equipment Composition:

A masterpiece of engineering, it comprises eight key components: the frame mechanism, the flipping mechanism, the sophisticated suction cup lifting mechanism, the X-axis walking mechanism, the Y-axis walking mechanism, the efficient conveying mechanism, the advanced vacuum and pneumatic control system, and the state-of-the-art electrical control system.

Detailed Functional Insights:
1.Alarm System Precision: Equipped with a reliable vacuum detection device that autonomously alarms and displays irregularities,

ensuring swift response to anomalies to maintain vacuum integrity. In the event of a power-down, the system ensures the vacuum state is maintained, safeguarding the glass from damage.

2.Versatile Operation Modes:Choose between the streamlined automatic mode or the manual mode for enhanced user control, both engineered for sophisticated, intuitive operation.

3.User-friendly Operation Interface: Featuring an LCD touch screen display for a seamless, effective user experience.
4.Adaptable Flip Angle: With adjustability from 95 to 98 degrees, it accommodates various glass frame mounting angles with precision.
5.State-of-the-art Sensing Device: Leveraging a non-contact detection enhanced proximity switch, it minimizes wear on detection components, ensuring durability and reliability.

Boasting a remarkably long lifespan, this device features contacts that are both spark-free and noise-free, ensuring minimal electromagnetic interference and exceptionally stable operation. With superior waterproof, shockproof, and corrosion-resistant qualities, it is perfectly engineered to thrive in industrial environments. Its installation is as flexible as its performance is stable, making it an ideal choice for precision detection and sensing applications.

6.Anti-strip Feature: A Introducing a one-of-a-kind lifting mechanism meticulously designed to avert glass scratches and strip defects that may occur during lifting actions.
7.Parameter Settings: Offering digital and automatic configuration capabilities, seamlessly integrating with the cutting machine for complete automation. This equipment revolutionizes efficiency by autonomously moving and picking up pieces, facilitating uninterrupted and continuous loading, thereby eliminating repetitive operations. Experience a new level of convenience and efficiency in your production processes.

Equipment Parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting Machine

Equipment Introduction:
This cutting machine operates by smoothly transporting cut glass from theconveyor belt to the worktable, where the glass position is automatically logged by an advanced photoelectric scanning system. With a diamond wheel-equipped cutting head, the tool box is programmed to navigate along both the X and Y axes, ensuring precise substrate cutting. The machine's control section employs a high-tech CNC motion controller, while the drive section benefits from cutting-edge servo motor technology. 1. This fully automatic cutting machine
features an industry-leading servo direct drive structure, coupled with a premium linear guide rail, delivering unmatched stability and reliability. Performance is consistently outstanding, combined with an extensive service life. 2.

The cutting beam, crafted from industrial-strength aluminum,is integrated into a single beam, extruded by a robust extruder, and subjected to aging treatment to bolster strength. Precision is vastly enhanced after processing by a large gantry machining center, resulting in significantly improved equipment accuracy. 3.

The cutting bridge utilizes a dual drive system, ensuring high diagonal accuracy and easyadjustability. Accurate diagonals form the cornerstone for seamless edge grinding and subsequent processing sequences. 4.

Superiorcutting precision and excellent edge break effects significantly reduce the consumption of grinding wheels during the edge grinding process, effectively lowering production costs. 5.

Comprehensive alarmsystems and a self-diagnostic function vigilantly monitor work status, enabling rapid problem resolution. 6.

Featuring a one-click resetcapability, this device instantly completes all preparatory tasks prior to automatic startup with a single touch, substantially boosting operational efficiency. 7.
The blade head comes with innovative lower blade protection.Whenever the blade head lands outside the glass or encounters a glass gap, the program will automatically halt operations, effectively safeguarding parts and glass against damage. 8.
Experience seamless multi-stage cutting operations,enabling intricate and diverse cuts with unparalleled precision. Delve into a world of versatility with our cutting-edge assembly line modes, which encompass the seamless assembly line cutting mode, the precision-driven photoelectric positioning cutting mode, and the efficient direct cutting mode. Each of these modes can be effortlessly set through intuitive options, ensuring that your manufacturing process is as adaptable as it is advanced. With these options, the assembly line is poised for ultimate flexibility and precision during the processing phase, allowing you to tailor the experience to your exact needs. Our intelligent system ensures you're always in control, with the ability to switch between automatic cutting mode and idle operation mode at a moment's notice, optimizing productivity and enhancing operational efficiency.

Equipment Composition Organization:

Fully Automatic Cutting Machine: Crafted with precision, this machine includes an expertly designed chassis mechanism, a robust crossbeam mechanism, an innovative worktable mechanism, a state-of-the-art blade mechanism, a smooth-operating conveying mechanism, a cutting-edge photoelectric scanning positioning mechanism, and an advanced electrical control system. Together, these elements form an unparalleled machine that delivers exceptional performance and reliability.

Standard Features Introduction:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Equipment Parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Air Floating Breaking Table

Equipment Introduction:

The Air Floating Breaking Table revolutionizes your operation by utilizing a breaking rod for assisted breaking of pieces, or offering the versatility for manual breaking. Controlled effortlessly via a foot switch, this device is designed for simplicity and is maintenance-free, ensuring smooth and reliable operation every time.

Equipment Parameter:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

Company Introduction:

At the forefront of innovation, Shandong Guanhui Hollow Glass Materials Co., Ltd excels in producing an extensive range of glass machinery, including cutting machines, edging machines, washing machines, coating machines, gluing machines, and more. Our glass materials, such as aluminum spacer bars, warm edge spacer bars, silicone sealants, and molecular sieves, are crafted to meet high standards. We also specialize in spacer-making machines, including Aluminium spacer making and PP warm edge spacer making machines, ensuring we cater to diverse industry needs.
With our state-of-the-art plant, cutting-edge equipment, expert technical team, and dedicated sales team, we are your ultimate quality supplier. If you're intrigued by our products, don't hesitate to reach out to us for more information.

Staff Style Display:

FAQ:
Q: Are you a manufacturer?
A: Absolutely, we proudly operate our own plant, equipped with advanced machinery, backed by a highly skilled technical team, and supported by a proactive sales team.

Q: What's the guarantee?
A: Our commitment includes a comprehensive one-year warranty, covering all parts. Additionally, we provide a complimentary machine installation video and the option for paid installation services.
2. We extend the guarantee with an additional two years of support for consumable parts, ensuring your peace of mind.
3. Our after-sale service is exemplary, ensuring your operations run smoothly.

Q: How long is the delivery time?
A: Prompt delivery is our promise, with a timeframe of 30 working days from receipt of deposit, ensuring your production schedules are met without delay.

Q: What is the payment method?
A: We offer flexibility in payment methods to suit your preferences, accepting options such as L/C, T/T, D/P, West-Union, and more for your convenience.