Efficient Glass Cutting Assembly Line for Industrial Applications

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

The Discover the brilliance of our intelligent glass cutting assembly line, thoughtfully engineered with three cutting-edge systems:the loading table, cutting table, and breaking table. This innovative glass cutting process isfully automated, allowing for lightning-fast, precision picking, cutting, and air floating table breaking. Enhance your operations with optional features like automatic labeling, Low-e film removal, laser marking, and more, making it perfect for both straight and irregular cutting of flat glass in various industries including construction, decoration, home appliances, mirror splicing, handicrafts, and beyond.

Let's explore the seamless workflow: The loading machine employs an efficient mechanical flipping system to delicately remove glass raw sheets from the rack using vacuum suction cups, placing them gently onto the loading platform. The glass is then effortlessly transported to the cutting platform via the rollers and conveyor belt in a smooth transition. The state-of-the-art tool box, mounted on the beam of the cutting machine, utilizes a servo motor to expertly maneuver the tool with high speed precision in both X and Y directions. Meanwhile, the Z-axis motor rotates to ensure the tool's tangent trajectory is perfectly aligned, with analog signals maintaining optimal tool pressure and depth. All four axes work in unison to deliver exceptional cutting performance. Upon completion, the glass is seamlessly advanced to the air floating breaking table, where it is flawlessly broken using the air floating system harmonized by the conveyor belt on the cutting and breaking tables.

Loading machine

The loading machine is a cornerstone for automated glass handling, innovatively designed to expertly and safely separate glass raw sheets from the glass frame, transitioning them from vertical to horizontal, and effortlessly guiding them towards the cutting table.

Here's how it works: Place the glass in its marked position and signal for pick-up. The upper arm elegantly flips upward using the flipping mechanism, propelling the machine forward. Once the sensing device on the lower arm touches the glass, the machine halts; The vacuum pump springs into action, creating a strong suction, enabling the suction cup

arm to rise, the walking motor to retract, and the flipping arm to level the glass. A gentle air blow from the suction cup ensures the glass descends smoothly onto the conveyor wheel; Horizontal transmission positioning involves waiting for the cutting machine to signal before proceeding to the cutting table. The entire process is flawlessly controlled by an advanced PLC system.

Equipment composition organization:

This sophisticated machine is mainly comprised of eight key components: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and state-of-the-art electrical control system.

Functional description:
1.Alarm device: Equipped with a highly reliable vacuum detection system that automatically alerts and displays any abnormalities.

In the event of a malfunction, this system ensures prompt alarms, maintaining the glass in a secure vacuum state during emergencies, thus preventing any potential damage from irregular shutdowns.

2.Operation mode:The machine offers dual operation modes: choose between automatic and manual modes for a user-friendly and intuitive experience; making operations both convenient and instinctive.

3.Operation interface: Featuring an advanced LCD touch screen display interface, ensuring operations are easy and swift;
4.Flip angle: Easily adjustable, ranging from 95 to 98 degrees. Tailored to accommodate various glass frame mounting angles.
5.Sensing device: Utilizes a cutting-edge non-contact detection enhanced proximity switch, effectively preventing wear and tear on detection components and

has a long service life. The contacts are spark-free and noise-free, effectively reducing electromagnetic interference and running stably. It has good waterproof, shockproof and corrosion-resistant properties and can adapt to industrial environments. It is flexible to install and has stable performance. It is a sensing device for precision detection.

6.Anti strip: A unique lifting device that prevents glass scratches and strip defects caused by lifting actions.
7.Parameter settings: The loading sequence and number of pieces per workstation can be digitally and automatically set, and can be connected to the cutting machine for fully automatic operation. The equipment will automatically move and pick up pieces, achieving uninterrupted and continuous loading without repeated operations, making it more convenient and efficient.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
The working principle of the cutting machine is to transport the cut glass from theconveyor belt to the worktable, and automatically record the position of the glass through the photoelectric scanning system. Then, the cutting head with diamond wheel on the tool box is controlled by the program to move along the X and Y directions respectively, cutting the substrate. The control part of the machine adopts a CNC motion controller, and the drive part applies advanced servo motors.
1.fully automatic cutting machine adopts industry-leading servo direct drive structure, combined with high-quality linear guide rail, stable and reliable performance, and long service life.

2.The cutting beam adopts industrial aluminum integrated beam, which is extruded by a large extruder and then subjected to aging treatment to increase strength. After being processed by a large gantry machining center, the accuracy of the equipment is greatly improved.

3.The cutting bridge adopts a dual drive system, with high diagonal accuracy and easy adjustment. Accurate diagonals are the foundation for smooth edge grinding and processing in the subsequent sequence.

4.High cutting accuracy and good edge breaking effect can greatly save the consumption of grinding wheels in the edge grinding process and reduce production costs.

5.Complete alarm information, self diagnostic function to monitor work status, and quickly solve problems.

6.The device has a one click reset function, which can complete all the preparation work before automatic startup with just one touch of the touch screen, greatly improving work efficiency.
7.The blade head is equipped with a lower blade protection function. If the blade head falls outside the glass or at a gap in the glass, the program will automatically stop, effectively preventing damage to parts and glass.
8.Multiple cutting operation Our innovative modes encompass a variety of cutting strategies, including the seamless assembly line cutting mode, precision photoelectric positioning cutting mode, and direct cutting mode, all of which can be effortlessly customized through versatile options. These modes ensure unparalleled flexibility during processing, allowing for seamless transitions and maximized efficiency. With the capability to switch between automatic cutting mode and idle operation mode at any moment, you are guaranteed optimum productivity and minimal downtime.

Comprehensive Equipment Composition:

Our state-of-the-art, fully automatic cutting machine boasts a robust design, featuring an intricate arrangement of chassis mechanism and crossbeam. It includes a meticulously engineered worktable mechanism, cutting-edge blade mechanism, efficient conveying mechanism, advanced photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Essential Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Key Equipment Specifications:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Revolutionary Air Floating Breaking Table:

Advanced Equipment Overview:

The highly efficient air floating breaking table integrates a versatile breaking rod for assisted or manual breakage. Its user-friendly design includes a convenient foot switch for precise control and is designed for effortless operation and zero maintenance.

Detailed Equipment Specifications:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

Introduction to Our Esteemed Company:

At Shandong Guanhui Hollow Glass Materials Co., Ltd, we are proud manufacturers of an extensive range of glass machinery, including cutting, edging, washing, coating, and gluing machines. Our portfolio extends to premium glass materials like aluminum spacer bar, warm edge spacer bar, silicone sealant, and molecular sieve. Additionally, we specialize in spacer making machines, such as Aluminium spacer making machine and PP warm edge spacer making machine.
With our dedicated plant, cutting-edge equipment, expert technical team, and dynamic sales force, we stand as your premier quality supplier. Should our groundbreaking products captivate your interest, we warmly invite you to connect with us.

Showcase of Our Exceptional Team:

Frequently Asked Questions:
Q: Are you the manufacturer?
A: Absolutely, we operate our own manufacturing plant, supported by state-of-the-art equipment, an expert technical team, and a committed sales team.

Q: What does the guarantee cover?
A: 1. A comprehensive one-year warranty, inclusive of all parts, ensures peace of mind.
2. We provide a complimentary machine installation video, with an option for a professional installation service at an additional cost.
3. Enjoy an additional two years of support for consumable parts, guaranteeing extended operational efficiency.

Q: What is the typical delivery timeline?
A: Our commitment to timely service ensures delivery within 30 working days post deposit receipt.

Q: What payment methods are accepted?
A: We embrace flexibility with multiple payment options, including L/C, T/T, D/P, West-Union, and more, tailored to your convenience.