Before diving into the use of this sophisticated system, we highly encourage you to peruse this manual in detail. Should you encounter any aspects not addressed within, please reach out to us without hesitation for clarity and support.
1. Main Use and Application Scope
2. Primary Specifications and Technical Parameters
3. Core Structural Attributes and Product Features
4. Principal Components
5. Operating Environment
6. Handling and Storage Guidelines
7. Installation and Setup Procedures
8. Usage and Operational Instructions
9. Maintenance and Upkeep Strategies
10. Common Issues and Troubleshooting Techniques
1. Main Use and Application Scope
The RYB1600(A) insulating glass hot press is an indispensable instrument in the advanced processing of insulating glass, expertly designed for the hot pressing operation following the composite rubber strip processing of insulating glass.
2. Primary Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
This equipment's roller section boasts a screw structure, significantly enhancing the output efficiency of insulating glass. The transmission components are crafted from premium rubber and top-grade steel pipe, ensuring the machine performs reliably, operates with simplicity, and is easily maintained.
4. Principal Components
The machine is an intricate assembly of input, output, heating, roller pressing, transmission, and more, ensuring seamless operation.
4.1 Input and Output
This segment skillfully connects the glass from one phase and adeptly transfers it to the next during the glass's hot pressing journey.
4.2. Heating Segment
Composed chiefly of a steel roller and upper and lower heating frames, this segment ushers the glass to the roller pressure component once it reaches approximately 55 °C.
4.3 Roller Pressure Component
Comprising the press roller, lead screw, and frame, this segment masterfully shapes the insulating glass as it progresses through.
4.4 Transfer Component
Utilizing a chain drive mechanism, powered by a reducer, it regulates the transfer roller's speed with a frequency converter, significantly minimizing power usage and ensuring the glass's stable conveyance.
4.5 Electrical System: Features an independent electric control cabinet that promotes centralized management and ensures secure operation.
5. Operating Environment
The insulating glass hot press should be stationed indoors on a dry, non-corrosive gas-hard cement floor, within a temperature range of 15ºC-35ºC, and equipped with a 380V, 50Hz power and water supply.
6. Handling and Storage Guidelines
To uphold the insulating glass hot press's performance and precision, adhere to these guidelines during lifting and storage:
6.1 Transportation Considerations:
6.1.1 Secure the certified insulating glass hot press and its components firmly within the packaging to prevent damage from collisions.
6.1.2 During storage and transport, use lifting soft ropes as per lifting signs, safeguarding against road transport collisions.
6.2 Storage
6.2.1 Store the insulating glass hot press in a ventilated and dry warehouse, away from corrosive substances. For outdoor storage, implement rain and moisture protection measures.
6.2.2 Sealing: To safeguard the integrity and longevity of your equipment, ensure a rust-free environment by securing proper packaging for a period of up to three months. Beyond this timeframe, it is imperative to undertake a re-sealing process to maintain optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Begin by carefully unpacking the container. Safely relocate the insulating glass hot press and its packaging base to a secure zone. Proceed with grace and precision using appropriate transport tools to position the insulating glass hot press and ensure it is perfectly leveled.
7.1.2 Grounding
For utmost safety, ensure the hollow glass hot pressing machine is properly grounded. This involves using a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, the resistance between the machine and the primary ground point must be under 0.1 ohms.
7.1.3 Connecting the Power Supply: A robust power supply is required, necessitating a 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Initiate by connecting the equipment. Proceed to meticulously level the entire machine, ensuring flawless operation.
8. Use and operation
Prior to use, conduct a thorough check to confirm the equipment is functioning optimally. When preparing to cease operation, allow the equipment to run without a load for 2 minutes to observe its technical status. Then, safely power down and halt operations.
9. Maintenance and maintenance
Ensure the drive shaft is lubricated regularly to maintain smooth and efficient operation.
10. Common faults and troubleshooting methods
To empower users in identifying and swiftly resolving common faults of the horizontal thermal sealing machine, an analysis of frequent issues, their causes, and straightforward remedies are provided (refer to Table 1). Should an issue arise that extends beyond the scope of this chapter, employ specific situational awareness and practical experience to accurately diagnose, inspect, analyze, and address the concern.
Q: How long is the delivery time?
A: Merely 15 days.
Q: How wide is it?
A: Available in widths of 1200/1600/1800mm.
Q: Is the operation complicated?
A: It's as simple as pie, ensuring an effortless user experience.
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