Kindly peruse this manual meticulously prior to operation. Should you have any queries regarding unmentioned details, do not hesitate to reach out for clarification.
1. Primary Usage and Application Scope
2. Key Specifications and Technical Parameters
3. Fundamental Structure and Distinctive Characteristics of the Product
4. Essential Components
5. Optimal Working Environment
6. Handling and Storage Guidelines
7. Installation and Initial Setup
8. Operation and Utilization Protocols
9. Maintenance and Care Instructions
10. Common Faults and Troubleshooting Solutions
1. Primary Usage and Application Scope
The RYB1600(A) series insulating glass hot press is an indispensable tool in the advanced processing of insulating glass, primarily employed for the hot pressing procedure following the composite rubber strip insulating glass fabrication.
2. Key Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Core Structural Features
Incorporating a screw-structured roller section, this equipment significantly enhances the production of insulating glass. It boasts a transmission component crafted from premium rubber and robust steel pipe, ensuring reliable performance, a user-friendly interface, and hassle-free maintenance.
4. Essential Components
The apparatus comprises input, output, heating, roller pressing, transmission, and other integral components.
4.1 Input and Output Mechanism
This section serves to seamlessly connect the glass between processes, facilitating its transfer throughout the hot pressing cycle.
4.2 Heating Segment
Comprising steel rollers and an upper and lower heating framework, this segment specifically heats the glass to around 55°C before directing it to the roller pressure section.
4.3 Roller Pressure Section
This section consists of a press roller, lead screw, and framework, where the glass is expertly pressed to form the insulating glass shape.
4.4 Transfer Mechanism
Utilizing a chain-driven system, this machine features a reducer-driven transfer roller, with output speed modulated via a frequency converter. This configuration notably minimizes power consumption while ensuring stable glass transfer.
4.5 Electrical System: Equipped with a dedicated electric control cabinet, this machine offers centralized control and promotes safe operation.
5. Optimal Working Environment
Position the insulating glass hot press in a dry, non-corrosive gas environment, on a firm indoor cement floor, with temperatures ranging from 15ºC to 35ºC. Ensure availability of 380V, 50Hz power supply and water.
6. Handling and Storage Guidelines
To maintain the integrity and precision of the insulating glass hot press, adhere to the following precautions during lifting and storage:
6.1 Transportation Precautions:
6.1.1 Securely fasten the insulated glass hot press and its spare parts within the packaging to prevent damage from collisions.
6.1.2 During storage and transport, employ lifting ropes as per lifting indicators and avoid collisions during road travel.
6.2 Storage Protocols
6.2.1 The insulating glass hot press should be stored in a spacious, well-ventilated, and dry warehouse to ensure its longevity and performance. It is absolutely essential to keep it away from corrosive substances. Should outdoor storage become necessary, robust rain and moisture protection measures must be implemented to safeguard the equipment.
6.2.2 Sealing: Ensure that the equipment remains free from rust for at least three months through proper sealing and packaging. If the storage extends beyond three months, it is crucial to reseal the equipment meticulously to maintain its pristine condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, carefully relocate the insulating glass hot press along with its packaging base to a designated safe area. Employ a suitable transport tool to precisely position the hot press and ensure it is padded flat for optimal stability.
7.1.2 Grounding
For utmost safety, the body of the hollow glass hot pressing machine must be securely grounded. Utilize a yellow and green double-stranded soft copper insulator with a cross-sectional area of 2.5 square mm. After grounding, ensure that the resistance between the machine body and the main ground point is kept below 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment requires a power supply of 380V, 50Hz, adhering to the three-phase four-wire system to ensure efficient functionality.
7.2 Adjustment: Begin by securely connecting the equipment, then proceed to carefully level the entire machine for precise operation.
8. Use and operation
Before initiation, conduct a thorough check to confirm that the equipment operates seamlessly. Before shutting down, allow the machine to run without load for a minimum of 2 minutes to evaluate its technical status, then safely turn off the power to cease operations.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to ensure smooth and efficient operation.
10. Common faults and troubleshooting methods
To empower users with the knowledge to address issues, common faults of the horizontal thermal sealing machine are analyzed, with causes and solutions outlined (refer to Table 1). If trouble arises that cannot be resolved by this chapter alone, it is crucial to assess the situation with practical experience to correctly diagnose and manage the problem.
Q: How long is the delivery time?
A: The delivery time is approximately 15 days.
Q: How wide is it?
A: The width options are 1200mm, 1600mm, and 1800mm.
Q: Is the operation complicated?
A: The operation is as simple as pie, offering ease and convenience.
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