We warmly invite you to delve into this detailed manual, ensuring you are well-versed with every operational nuance before you begin. Should you have any questions or seek further clarity on topics not covered, we encourage you to reach out to our dedicated support team for assistance and guidance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) Insulating Glass Hot Press is an indispensable asset in the realm of insulating glass deep processing. This sophisticated machine is primarily tasked with the precise hot pressing of insulating glass, following the composite rubber strip processing stage. It stands as a cornerstone in ensuring optimal insulation quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section boasts a cutting-edge screw structure, greatly enhancing the output efficiency of insulating glass. With high-grade rubber and sturdy steel pipe construction, the transmission part promises reliable performance, intuitive operation, and hassle-free maintenance, setting a new standard in the industry.
4. Main components
This machine is an assembly of key components, including input, output, heating, roller pressing, and transmission systems, all working in harmony to deliver exceptional glass processing results.
4.1 Input and Output
This section is crucial in bridging glass from one processing phase to the next, ensuring a seamless transfer during the glass hot pressing operations, thereby maintaining a consistent workflow.
4.2. Heating part
Equipped with precision-engineered steel rollers and heating frames, this part gently elevates glass temperature to about 55°C, preparing it for the subsequent roller pressure section, ensuring flawless glass quality.
4.3 Roller pressure part
Incorporating expertly designed press rollers, lead screws, and frames, this segment ensures the insulating glass attains its desired form and functionality, enhancing both its aesthetic and structural integrity.
4.4 Transfer Part
The transmission system leverages a chain drive mechanism, powered by a reducer, allowing output speed adjustments via a frequency converter. This innovation notably reduces overall power consumption while maintaining steady and smooth glass transmission.
4.5 Electrical system: Featuring a dedicated electric control cabinet, the machine provides centralized control, ensuring precise and secure operational management.
5. Working environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor environment with a solid cement floor, maintaining temperatures between 15ºC and 35ºC. A reliable power supply of 380V, 50Hz, and an accessible water source are essential for optimal machine performance.
6. Handling and storage
To preserve the performance and precision of the insulating glass hot press, adhering to the following crucial handling and storage guidelines is imperative:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accompanying accessories are securely anchored within the packing box to avert any potential damage from mutual collisions during transit.
6.1.2 During transit and storage, use lifting soft ropes in strict accordance with lifting signs to avoid collisions on the road, safeguarding the equipment's integrity.
6.2 Storage
6.2.1 To guarantee the insulating glass hot press's longevity and efficiency, store it in a well-ventilated, dry warehouse, far from corrosive substances to prevent deterioration. If outdoor storage is unavoidable, implement rigorous rain and moisture-proof measures to shield the equipment.
6.2.2 Sealing: To ensure the longevity and pristine condition of your equipment, it is vital to seal it meticulously. A proper seal prevents rusting, which can occur if packaging is insufficient within a three-month span. Should this time frame be exceeded, resealing becomes imperative to maintain the equipment's peak condition.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Carefully unbox the container and gently transport the insulating glass hot press along with its packaging base to a secure and stable placement. Employ suitable transport equipment to shift the hot press to its destined area. It is crucial to level it accurately to guarantee superior performance.
7.1.2 Grounding
For unparalleled safety, ensure the hollow glass hot pressing machine is grounded correctly. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, ensure that the resistance between the machine's body and the primary grounding point registers below 0.1 ohms.
7.1.3 Connecting the Power Supply: Ensure optimal operation by providing the machine with a 380V, 50Hz three-phase four-wire power supply system.
7.2 Adjustment: Initiate by connecting all necessary apparatus, proceeding to meticulously level the entire machine, ensuring seamless and efficient functioning.
8. Use and Operation
Before beginning any operation, conduct a comprehensive inspection of the apparatus to verify its normal functioning. Prior to shutdown, let the equipment idle for 2 minutes to monitor its technical status before safely disconnecting the power supply and halting operations.
9. Maintenance and Maintenance
Routinely lubricate the drive shaft to maintain smooth and efficient machine operation.
10. Common Faults and Troubleshooting Methods
To empower users with knowledge about potential faults in the horizontal thermal sealing machine, this section delves into common issues and their roots while offering succinct solutions (see Table 1). If a fault emerges that this guide doesn't address, diagnose the issue accurately, considering specific conditions and practical expertise, followed by a thorough check, analysis, and implementation of solutions.
Q: How long is the delivery time?
A: Enjoy a rapid delivery time of just 15 days.
Q: How wide is it?
A: Available in widths of 1200mm, 1600mm, and 1800mm to perfectly match your requirements.
Q: Is the operation complicated?
A: Operating it is a breeze; it's remarkably simple and user-friendly.
){kind=link}