To ensure a seamless and efficient experience, we kindly urge you to meticulously peruse this comprehensive manual before commencing any operations. Should you have any questions or need further clarifications not covered within, please do not hesitate to contact us for personalized assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an indispensable tool in the sophisticated arena of insulating glass deep processing. It is primarily designed for the meticulous hot pressing of insulating glass following the composite rubber strip processing stage, ensuring high-quality output and efficiency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The cutting-edge roller section of our equipment integrates an inventive screw structure, which remarkably enhances the production efficiency of insulating glass. Constructed from premium-grade rubber and solid steel pipe, the transmission part guarantees reliable performance, easy operation, and hassle-free maintenance.
4. Main components
The machinery is composed of several critical components: input, output, heating, roller pressing, transmission, among others, each contributing to its superior functionality.
4.1 Input and Output
This vital section primarily facilitates the seamless transition of glass between processes, ensuring smooth transfer throughout the hot pressing operation.
4.2. Heating part
This section consists of steel rollers and upper and lower heating frames, providing gentle heating of the glass to approximately 55°C, before it proceeds to the roller pressure section for further refinement.
4.3 Roller pressure part
Equipped with elements like press rollers, lead screws, and frames, this segment expertly shapes the insulating glass ensuring perfect form and functionality upon entry.
4.4 Transfer Part
The machine's transmission system, with its chain drive mechanism powered by a reducer, offers output speed adjustments via a frequency converter, which significantly reduces overall power consumption while ensuring consistent and smooth glass transfer.
4.5 Electrical system: Outfitted with a dedicated electric control cabinet, this feature enables centralized control for secure and streamlined operations.
5. Working environment
For optimal performance, the insulating glass hot press should be situated in a dry, gas-free indoor environment with a hard cement floor, maintained at a temperature range of 15ºC to 35ºC. It requires a 380V, 50Hz power supply and access to a water source.
6. Handling and storage
To preserve the meticulous performance and precision of the insulating glass hot press, the following considerations are paramount during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packaging to prevent any damage due to mutual collisions during transit.
6.1.2 During both transportation and storage, make use of lifting soft ropes, strictly following lifting signs, and diligently avoid any collisions during road transit.
6.2 Storage
6.2.1 To preserve the remarkable durability and peak efficiency of the insulating glass hot press, store it in a well-ventilated, dry warehouse free from corrosive substances to safeguard against potential damage. Should open-area storage be an absolute necessity, employ robust and comprehensive rain and moisture-proofing measures to ensure the equipment remains fully protected.
6.2.2 Sealing: To shield the equipment from rust, ensure a meticulous sealing process if packaging is predicted to be inadequate for three months. For durations surpassing three months, a resealing process is crucial to maintain the machinery in prime condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, with utmost care, transfer the insulating glass hot press and its base to a secure, stable location. Utilize appropriate transport tools to position the hot press precisely at its intended site, ensuring it is impeccably leveled for optimal performance.
7.1.2 Grounding
For exceptional safety in operation, ensure the hollow glass hot pressing machine is meticulously grounded. Employ a high-quality yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, confirm that the resistance between the machine body and the main grounding point remains under 0.1 ohms.
7.1.3 Connecting the Power Supply: Achieve optimal operation by connecting the machine to a reliable power supply of 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Start by securely connecting all essential equipment, followed by diligently leveling the entire machine to guarantee seamless operation.
8. Use and operation
Before engaging in operation, conduct a thorough inspection to verify the equipment's normal functionality. Prior to shutting down, allow the machinery to run idle for a brief 2 minutes, assessing its technical status before safely powering off and concluding operations.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain smooth, efficient operational performance.
10. Common faults and troubleshooting methods
To empower users with insights into potential faults of the horizontal thermal sealing machine, this section delves into common issues, outlining their causes and offering clear, structured solutions (see Table 1). For unresolved faults, utilize specific circumstances and practical knowledge for accurate diagnosis, followed by a comprehensive check, analysis, and targeted solution application.
Q: How long is the delivery time?
A: The delivery time impressively stands at a swift 15 days.
Q: How wide is it?
A: Available in versatile widths of 1200mm, 1600mm, and 1800mm to perfectly align with your requirements.
Q: Is the operation complicated?
A: The operation is exceptionally straightforward and designed for user-friendly interaction.
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