High-Speed Glass Processing Machine for Double-Station Insulating Glass Needs

• Customization: Available
• Certification: CE
• Control System: PLC Control
• Model NO.: 3060
• Customized: Customized
• Glass Thickness: 3-30mm
• Max Glass Size: 3000*6000
• Min Glass Size: 300*400
• Hollow Glass Thickness: <70mm
• Transport Package: Winding Film
• Specification: 41500*3200*4050
• Trademark: GH
• Origin: China
• Production Capacity: 20set /Month

Product Description

Specification

Paragraph 01 (Upper Part)

1. Crafted from a high-density composite board, the board surface boasts an innovative waterproof structure on its side, ensuring unparalleled strength and durability for long-lasting performance.

2. Designed with universal backrest wheels, this feature accommodates the seamless use of large glass panels with gantry cranes and suction cranes, enhancing operational efficiency and ease.

3. The sophisticated wear-resistant transmission wheel, equipped with a spring mechanism, minimizes friction with glass for exceptional durability. The carefully engineered stepped transmission wheel safeguards glass from damage during installation, promising a secure and smooth process.

4. Employing a cutting-edge variable-frequency drive motor, this component guarantees stability and efficiency, elevating your operations with reliable performance.

5. This machine intelligently identifies LOW-E and coated glass and features an advanced alarm system. It includes a stop photoelectric device and a measuring tool to assess glass thickness and dimensions, while the brush and air knife auto-adjust according to glass thickness for optimal operation.

Paragraph 02 (Cleaning and Drying Section)

1. The cleaning section is fortified with robust, thickened stainless steel boxes, offering unmatched sturdiness and longevity.

2. Equipped with an impressive array of 9 motors, each of the 6 dedicated motors independently drives the 6 brushes, ensuring unmatched stability and high-efficiency cleaning.

3. Featuring three pairs of brushes with alternating soft and hard bristles, this system effectively cleans both single silver and double silver low-e glass with precision.

4. Utilizing versatile universal nozzles, this system guarantees comprehensive cleaning without any dead corners, complemented by water heating for effective winter cleaning.

5. Crafted with stainless steel and aluminum, all accessories in the cleaning tank are designed to resist rust and aging, enhancing the system's durability.

6. The cleaning box's bottom base features a double-layer hollowed-out design, effectively preventing water accumulation and prolonging bearing life.

7. The spray and inlet pipes in the cleaning tank are seamlessly connected with stainless steel, preventing aging and ensuring long-term reliability.

8. Seals on all bearings in the cleaning section, including upper and lower oil seals and waterproof covers, prevent water and glass dust intrusion, maintaining peak operational performance.

9. The drying section's aluminum profile air knives deliver a remarkably uniform and dense air output, ensuring each glass surface is thoroughly dried to perfection.

10. Featuring a 22-kilowatt high-pressure silencing fan, this system offers exceptional energy-saving efficiency. The unit is equipped with a sound-absorbing device, significantly reducing noise pollution for a quieter working environment.

When the glass pauses at the air knife position, the air outlet automatically closes to prevent air knife marks, significantly enhancing the finished glass quality.

12. Utilizing the advanced thickness measurement from Paragraph 01, the brush and air knife expand fully to the corresponding glass thickness, efficiently accommodating glass thicknesses ranging from 3 to 30mm.

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The plate pressing frame and surface undergo meticulous multi-stage processing, ensuring the plate surface's flatness and minimizing diagonal error after pressing, achieving near-perfect precision.

2. Plate pressing is meticulously controlled by a servo motor. The servo synchronous pressing utilizes a ball screw to maintain parallel alignment of the two plate surfaces. It features a pressing torque function tailored for varying insulating glass sizes, with adjustable holding times for precise and swift pressing.

3. The advanced photoelectric system automatically detects the glass's length and height, optimizing the number of opening gas valves according to the glass size. This innovation conserves gas, enhancing utilization rates and gas filling efficiency.

Experience the pinnacle of efficiency with our High-Speed Glass Processing Machine for Double-Station Insulating Glass Needs. Boasting an impressive inflation rate exceeding 90%, this machine redefines speed with its breathtaking inflation efficiency of just 3 to 5 seconds per square meter. Precision is unmatched, thanks to the servo motor-controlled double-plate pressing, ensuring flawless flatness and supreme quality of the double-plate surface pressing.

5. Introducing our innovative double-plate pressing system, designed with not just one but two dynamic workstations. Each plate press operates independently, offering you the flexibility to process diverse types of glass simultaneously, maximizing productivity and versatility.

6. Engineered for excellence, our double-plate pressing linkage delivers synchronized forward and backward movement, adeptly handling even the most demanding super-large glass pressing requirements. This ensures seamless production capability for large-scale glass projects.

Technical Specifications

(Custom configurations available upon request.)

Maximum glass size	3000*6000mm	Minimum glass size	300*400mm
The thickness of a single piece of glass	3-30mm	Thickness of insulating glass	< 70mm
Inflation speed	3-5 seconds /m²	Inflation rate	90%
Voltage	3P 380V 50HZ	Air pressure	0.6-0.8Mpa
Total power of the equipment	68kw	Dimensions	41500*3200*4050

Company Profile

Shandong Guanhui Hollow Glass Materials Co., Ltd

Why Choose Us?

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Harnessing cutting-edge technology

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FAQ

Q: What's the lead time for orders?
A: For standard models, expect shipment within 15–30 days. Customized units are crafted with care, requiring a lead time of 30–45 days.

Q: Do you provide after-sales service overseas?
A: Absolutely, we have strategically located partnered service centers in key regions worldwide to ensure support whenever needed.

Q: Can I request a customized bucket size?
A: Certainly! We specialize in offering tailored attachments to meet your specific requirements.

Q: What documents do you provide for export?
A: We offer a comprehensive export package, including a Commercial Invoice, Packing List, Bill of Lading, COC, and more, to facilitate smooth international transactions.

Q: How do I place an order?
A: Simply reach out to us via email or phone to receive a quote. Confirm your order with a purchase order (PO) to proceed.