Precision Double Glazing Machine for Insulating Glass Production Line Efficiency

• Customization: Available
• Certification: CE
• Control System: PLC Control
• Model NO.: 3060
• Customized: Customized
• Glass Thickness: 3-30mm
• Max Glass Size: 3000*6000
• Min Glass Size: 300*400
• Hollow Glass Thickness: <70mm
• Transport Package: Winding Film
• Specification: 41500*3200*4050
• Trademark: GH
• Origin: China
• Production Capacity: 20set /Month

Product Description

Specification

Paragraph 01 (Upper Part)

1. Crafted with high-density composite board, the board surface exudes strength and durability. Its side boasts a waterproof structure, enhancing longevity and resilience.

2. Equipped with universal backrest wheels, this design streamlines the handling of large glass on gantry and suction cranes, ensuring ease of use and flexibility.

3. The wear-resistant transmission wheel, paired with a spring device, minimizes friction with the glass, ensuring extended durability. The stepped transmission wheel is ingeniously designed to prevent any damage to the glass during installation.

4. Powered by a variable-frequency drive motor, the operation is both stable and efficient, ensuring seamless functionality and energy efficiency.

5. Smart technology enables automatic identification of LOW-E and coated glass, accompanied by an alarm device. Features include a stop photoelectric device and a precise measuring tool that adjusts the brush and air knife automatically according to glass thickness.

Paragraph 02 (Cleaning and Drying Section)

1. The robust cleaning section is fortified with thickened stainless steel boxes, guaranteeing sturdiness and longevity, perfectly tailored for heavy-duty use.

2. An array of 9 motors, with 6 dedicated to driving the brushes independently, ensures unparalleled stability and high efficiency, with each brush perfectly synchronized with its motor.

3. Featuring three pairs of brushes, alternating between soft and hard types, the system effortlessly cleans single silver and double silver low-e glass with precision.

4. Universal nozzles deliver comprehensive cleaning without leaving dead corners. The addition of water heating ensures optimal cleaning performance, even in winter conditions.

5. Crafted entirely from stainless steel and aluminum, the cleaning tank accessories are designed to resist rust and aging, thereby significantly enhancing durability.

6. The innovative double-layer hollowed-out base design of the cleaning box prevents water accumulation, ensuring longevity and optimal performance of the bearings.

7. Ensuring durability, the spray pipe and inlet pipe are interconnected with stainless steel, effectively preventing aging.

8. Comprehensive sealing on all bearings, including upper and lower oil seals and waterproof covers, safeguards against water and glass dust penetration, preserving the integrity of the bearings.

9. The drying section, equipped with aluminum profile air knives, provides a uniform and dense air output, meticulously drying each surface of the glass to perfection.

10. Boasting a 22-kilowatt high-pressure silencing fan, the system is exceptionally efficient and energy-saving. It incorporates a sound-absorbing device to significantly minimize noise pollution.

When the glass reaches the air knife position, the air outlet smartly closes to eliminate air knife marks, enhancing glass quality.

12. Benefiting from advance thickness measurement from Paragraph 01, the system extends the brush and air knife to the exact thickness of the glass, accommodating glass from 3 to 30mm.

Paragraph 03

Paragraph 04

Paragraph 05

Paragraph 06

The meticulously processed plate pressing frame and surface ensure unparalleled flatness, resulting in minimal diagonal error after pressing, guaranteeing precision and quality.

2. Precision control is achieved through a servo motor, with synchronous pressing using a ball screw to maintain parallel plate surfaces. Designed for varying glass sizes, it offers adjustable pressing torque and holding time, delivering swift and precise pressing.

3. Our state-of-the-art photoelectric system intuitively detects the glass's precise length and height, smartly determining the exact number of gas valves to open according to the glass size. This cutting-edge approach ensures optimal sealing on both sides, maximizing gas conservation, enhancing gas utilization, and significantly boosting gas filling efficiency.

Experience unparalleled efficiency with our glass inflation technology, boasting an impressive inflation rate exceeding 90% and achieving inflation efficiency in a mere 3 to 5 seconds per square meter. The precision double-plate pressing, expertly guided by servo motors, guarantees impeccable flatness during the double-plate surface pressing process.

5. The innovative double-plate pressing system is designed with dual workstations, allowing both plate presses to function independently. This flexibility enables the simultaneous pressing of diverse glass types, enhancing productivity and versatility.

6. Our synchronized double-plate pressing linkage is engineered to move forward and backward in unison, effortlessly accommodating large glass dimensions. This feature adeptly meets the demanding production requirements for super-large glass applications.

Technical Specifications

(Custom configurations available upon request, ensuring that your specific needs and preferences are meticulously catered to.)

Maximum glass size	3000*6000mm	Minimum glass size	300*400mm
The thickness of a single piece of glass	3-30mm	Thickness of insulating glass	< 70mm
Inflation speed	3-5 seconds /m²	Inflation rate	90%
Voltage	3P 380V 50HZ	Air pressure	0.6-0.8Mpa
Total power of the equipment	68kw	Dimensions	41500*3200*4050

Company Profile

Shandong Guanhui Hollow Glass Materials Co., Ltd

Why Choose Us?

Other Products

Advanced technology: At the forefront of innovation, our advanced technology sets new industry standards.

Rich experience: With a wealth of experience, we bring invaluable expertise to every project.

Outstanding team: Our exceptional team is dedicated to delivering excellence and exceeding expectations.

Good service: We pride ourselves on providing exemplary service tailored to your needs.

Cutting machine: Precision and efficiency for all your cutting needs.

Washing machine: Superior cleaning performance for pristine glass results.

Coating machine: Enhance glass durability with our premium coating solutions.

Gluing machine: Reliable bonding for seamless glass assembly.

FAQ

Q: What's the lead time for orders?
A: Our standard models are ready to ship within 15–30 days, while customized units are crafted and delivered in 30–45 days, ensuring quality without compromise.

Q: Do you provide after-sales service overseas?
A: Absolutely! We have strategically partnered with service centers in key regions to ensure comprehensive after-sales support.

Q: Can I request a customized bucket size?
A: Certainly! We offer specially tailored attachments to meet your precise specifications.

Q: What documents do you provide for export?
A: We provide a full export package including the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth export process.

Q: How do I place an order?
A: Simply reach out to us via email or phone to receive a detailed quote, and then confirm your order with a purchase order.