Before embarking on the operation of this sophisticated machinery, we urge you to meticulously review this comprehensive manual. Should you encounter any questions or require further clarification beyond what is provided, please do not hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential piece of machinery in the dynamic field of insulating glass deep processing, offering precise and reliable hot pressing capabilities for insulating glass following the composite rubber strip processing phase.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section boasts an advanced screw structure, significantly enhancing the production yield of insulating glass. Constructed from premium rubber and durable steel pipes, the transmission components ensure consistent performance, user-friendly operation, and easy maintenance.
4. Main components
This advanced machine is composed of several key components, including input, output, heating, roller pressing, transmission, and more, each playing a vital role in the operation.
4.1 Input and Output
The input and output sections are designed to seamlessly connect glass from one processing stage to the next, ensuring uninterrupted transition during the hot pressing process.
4.2. Heating part
This section, comprising steel rollers and upper and lower heating frames, gently brings the glass to an ideal temperature of approximately 55°C before directing it to the roller pressure section for further processing.
4.3 Roller pressure part
Equipped with components such as press rollers, lead screws, and frames, this segment skillfully shapes the insulating glass to ensure it meets the highest standards of form and functionality after entry.
4.4 Transfer Part
The transmission system of the machine utilizes a chain drive mechanism powered by a reducer, allowing for output speed adjustments via a frequency converter. This not only reduces overall power consumption but also ensures the stable and smooth transmission of glass.
4.5 Electrical system: Featuring a dedicated electric control cabinet, the machine offers centralized control, ensuring operational security and efficiency.
5. Working environment
For optimal performance, the insulating glass hot press should be operated in a dry, gas-free indoor environment on a solid cement floor, with ambient temperatures maintained between 15ºC and 35ºC. It requires a 380V, 50Hz power supply alongside a water source.
6. Handling and storage
To preserve the precision and performance of the insulating glass hot press, careful attention to the following handling and storage considerations is paramount:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the securely fastened placement of the certified insulating glass hot press and its accessories within the packing box to avert any damage due to mutual collision.
6.1.2 During both transportation and storage, employ lifting soft ropes, strictly adhere to lifting signs, and prevent collisions during road transit to maintain equipment integrity.
6.2 Storage
6.2.1 To preserve the remarkable longevity and unparalleled efficiency of the insulating glass hot press, store it in a pristine, well-ventilated, and arid warehouse. It's imperative to avoid pairing it with corrosive materials, which could cause significant damage. If open-air storage cannot be avoided, implement strict rain and moisture-proof strategies to safeguard the equipment's integrity.
6.2.2 Sealing: Proper sealing of the equipment is vital to avert rusting due to inadequate packaging within three months. Should the timeframe extend beyond this, resealing becomes crucial to preserving the equipment's pristine condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, meticulously transfer the insulating glass hot press along with its packaging base to a secure and stable location. Employ appropriate transport tools to position the hot press at its designated site, ensuring it is perfectly leveled for peak performance.
7.1.2 Grounding
For superior safety, ensure the grounding of the hollow glass hot pressing machine's body. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, confirm that the resistance between the machine's body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine optimally operates on a power supply of 380V, 50Hz, utilizing a three-phase four-wire system.
7.2 Adjustment: Start by connecting all requisite equipment, then meticulously level the entire machine to guarantee seamless operation.
8. Use and operation
Before engaging in operation, conduct a comprehensive inspection to confirm the equipment's flawless functionality. Prior to shutdown, allow the equipment a 2-minute idle run to assess its technical status, then safely deactivate the power to conclude operations.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to ensure its smooth and efficient operational magic.
10. Common faults and troubleshooting methods
To empower users with insights into potential faults of the horizontal thermal sealing machine, this section dissects common issues and their origins, offering precise solutions (see Table 1). Should a fault arise that's beyond this guide's scope, pinpoint the problem using specific conditions and expert knowledge, then execute a thorough check, analysis, and solution.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: It is available in adaptable widths of 1200mm, 1600mm, and 1800mm to perfectly cater to your specifications.
Q: Is the operation complicated?
A: The operation is wonderfully straightforward and highly intuitive, offering a user-friendly experience.
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