Please peruse this comprehensive manual attentively before commencing any operation. Should you have any inquiries or seek clarifications not addressed within this document, do not hesitate to contact our dedicated support team. We are here to assist you at every step.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential, state-of-the-art tool in the advanced world of insulating glass deep processing. It excels in delivering precise hot pressing for insulating glass, following the crucial composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section integrates an advanced screw structure, remarkably enhancing the yield of insulating glass. Constructed with premium rubber and durable steel pipe, the transmission component offers reliable performance, ease of operation, and maintenance simplicity.
4. Main components
The machine is ingeniously designed with several essential components: input, output, heating, roller pressing, transmission, and more, each playing a vital role in its seamless operation.
4.1 Input and Output
This segment primarily functions to seamlessly interconnect glass from one process to the next, ensuring a smooth transition during the glass's hot pressing procedure.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this section gently heats the glass to an optimal 55°C, guiding it smoothly to the roller pressure section for advanced processing.
4.3 Roller pressure part
Incorporating components such as press rollers, lead screws, and frames, this section expertly molds the insulating glass upon entry, ensuring it achieves superior form and functionality.
4.4 Transfer Part
The machine's sophisticated transmission system, featuring a chain drive mechanism powered by a reducer, allows for output speed adjustments through a frequency converter. This design significantly minimizes overall power consumption while ensuring steady and efficient glass transfer.
4.5 Electrical system: Equipped with a specialized electric control cabinet, the machine provides centralized control for secure and efficient operations.
5. Working environment
For optimal performance, the insulating glass hot press should be used in a dry, gas-free indoor environment with a solid cement floor, maintaining ambient temperatures between 15ºC and 35ºC. It requires a 380V, 50Hz power supply and access to a water source.
6. Handling and storage
To preserve the high precision and performance of the insulating glass hot press, it is imperative to adhere to the following guidelines during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press along with its accessories are tightly secured within the packaging to prevent any damage from mutual collisions.
6.1.2 During transportation and storage, use lifting soft ropes with strict adherence to lifting signs, avoiding collisions throughout road transit.
6.2 Storage
6.2.1 To ensure your insulating glass hot press remains in peak condition for years of optimal performance, it must be placed within a well-ventilated, dry environment. Steer clear of storing it alongside corrosive materials to avoid any potential damage. Should you need to store it outdoors, enforce comprehensive rain and moisture shielding to safeguard your equipment.
6.2.2 Sealing: Proper sealing is paramount to protect the equipment from rust, especially if not in use within three months. For prolonged storage exceeding this period, diligently reseal to preserve its pristine condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: When you unveil the container, meticulously reposition the insulating glass hot press and its base to a safe, balanced area. Employ suitable transport means to deliver the hot press to its specified spot, ensuring it's precisely leveled for unmatched performance.
7.1.2 Grounding
For unparalleled safety, secure the hollow glass hot pressing machine to the ground. Use a yellow and green double-stranded soft copper insulator, with a cross-section of 2.5 square mm. Following grounding, ensure the resistance between the machine and main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: This machine thrives on a 380V, 50Hz three-phase four-wire system to deliver impeccable operation.
7.2 Adjustment: Start by connecting all essential apparatus, then meticulously level the machine to guarantee seamless functioning.
8. Use and operation
Prior to starting up, carry out a comprehensive inspection to confirm all functions are normal. Before shutting down, allow the system to idle for 2 minutes, observe its technical status, then safely power down the equipment.
9. Maintenance and maintenance
Regular lubrication of the drive shaft is crucial to maintain its smooth and efficient operation.
10. Common faults and troubleshooting methods
Empower users by understanding possible faults in the horizontal thermal sealing machine. This section delves into common issues and their causes, offering succinct solutions (see Table 1). If a fault not covered arises, accurately assess the situation using practical insights, perform a thorough evaluation, analysis, and apply the necessary solutions.
Q: How long is the delivery time?
A: An impressive delivery time of just 15 days ensures you get your equipment swiftly.
Q: How wide is it?
A: Available in widths of 1200mm, 1600mm, and 1800mm, to perfectly accommodate your diverse needs.
Q: Is the operation complicated?
A: The operation is wonderfully simple and exceptionally user-friendly.
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