Precision Insulating Glass Machine for High-Speed Production Line Operations

• Customization: Available
• Certification: CE
• Control System: PLC Control
• Model NO.: 3060
• Customized: Customized
• Glass Thickness: 3-30mm
• Max Glass Size: 3000*6000
• Min Glass Size: 300*400
• Hollow Glass Thickness: <70mm
• Transport Package: Winding Film
• Specification: 41500*3200*4050
• Trademark: GH
• Origin: China
• Production Capacity: 20set /Month

Product Description

Specification

Paragraph 01 (Upper Part)

1. Crafted with a high-density composite board, our board surface is designed for exceptional strength and durability. Coupled with a waterproof structure on the side, it ensures robust performance and longevity even in demanding environments.

2. Our universal backrest wheels are engineered to seamlessly handle large glass sheets, making them effortlessly compatible with gantry cranes and suction cranes.

3. Our wear-resistant transmission wheel comes with an innovative spring device to minimize friction, enhancing durability. The thoughtfully designed stepped transmission wheel ensures the glass remains undamaged during installation, offering peace of mind.

4. Equipped with a state-of-the-art variable-frequency drive motor, our machine guarantees stable and efficient operation, optimizing performance across the board.

5. This advanced system can automatically detect LOW-E and coated glass. It features a cutting-edge alarm system, complete with a stop photoelectric device and a precise measuring tool to assess glass thickness and size. The intelligent brush and air knife system adjusts according to glass thickness, streamlining operations.

Paragraph 02 (Cleaning and Drying Section)

1. The cleaning section is fortified with thickened stainless steel boxes, offering unmatched sturdiness and durability for long-lasting performance.

2. Our cleaning section is powered by a network of 9 motors, where each of the 6 motors independently drives a corresponding brush. This one-to-one motor-brush pairing ensures remarkable stability and efficiency in every cleaning operation.

3. Featuring three pairs of expertly crafted brushes, alternating between soft and hard, our system can efficiently clean single silver and double silver low-e glass, delivering pristine results.

4. With universal nozzles in place, our system promises thorough cleaning without dead corners. The inclusion of water heating ensures optimal cleaning performance even during the coldest winters.

5. Every component within the cleaning tank is constructed from stainless steel and aluminum, preventing rust and aging while significantly enhancing durability.

6. The base of the cleaning box boasts a double-layer hollowed-out design, effectively preventing water accumulation and extending the lifespan of the bearings.

7. Stainless steel connections between the spray pipe and the inlet pipe of the cleaning tank prevent aging, ensuring consistent performance.

8. All bearings in the cleaning section are meticulously sealed with upper and lower oil seals and waterproof covers, safeguarding them from water and glass dust.

9. The drying section is equipped with aluminum profile air knives that deliver uniform and dense air output, guaranteeing effective drying across every glass surface.

10. Our system includes a 22-kilowatt high-pressure silencing fan, providing exceptional efficiency and energy savings. The box is thoughtfully designed with a sound-absorbing device to minimize noise pollution.

11. To enhance glass quality, the air outlet automatically closes when the glass halts at the air knife position, preventing unwanted air knife marks.

12. Leveraging advance thickness measurements from Paragraph 01, our system extends the brush and air knife to match the glass thickness, efficiently cleaning glass from 3 to 30mm in thickness.

Paragraph 03

Paragraph 04

Paragraph 05

Paragraph 06

Our plate pressing frame undergoes meticulous processing to ensure impeccable flatness. The result is a pressing process with minimal diagonal error, ensuring the glass remains flawless post-pressing.

2. Utilizing a servo motor for plate pressing, the system employs servo synchronous pressing with a ball screw to maintain parallelism between the two plate surfaces. A versatile pressing torque function accommodates insulating glass of various sizes, with adjustable holding time to suit specific dimensions, delivering precise and rapid pressing.

3. Our innovative photoelectric system automatically gauges the glass length and height, optimizing gas valve operations for maximum conservation. This intelligent sealing ensures both sides are effectively sealed, enhancing gas utilization rate and boosting gas filling efficiency.

Experience unparalleled efficiency with our Precision Insulating Glass Machine, where the inflation rate soars to an impressive 90% or more. Effortlessly inflating within a mere 3 to 5 seconds per square meter, it guarantees rapid and superior performance. The double-plate pressing mechanism, expertly driven by state-of-the-art servo motors, ensures impeccable flatness for a flawless double-plate surface finish.

5. Our cutting-edge double-plate pressing system is equipped with two independently operating workstations. This innovative design allows each plate press to function autonomously, catering to diverse glass types with unmatched precision and versatility.

6. Ingeniously engineered for versatility, the double-plate pressing linkage can advance and retract in unison, enabling the seamless pressing of large glass surfaces. This capability ensures that even the most demanding production requirements for super-large glass sheets are effortlessly met.

Technical Specifications

(Custom configurations available upon request.)

Maximum glass size	3000*6000mm	Minimum glass size	300*400mm
The thickness of a single piece of glass	3-30mm	Thickness of insulating glass	< 70mm
Inflation speed	3-5 seconds /m²	Inflation rate	90%
Voltage	3P 380V 50HZ	Air pressure	0.6-0.8Mpa
Total power of the equipment	68kw	Dimensions	41500*3200*4050

Company Profile

Shandong Guanhui Hollow Glass Materials Co., Ltd

Why Choose Us?

Other Products

Advanced technology

Rich experience

Outstanding team

Good service

cutting machine

washing machine

coating machine

gluing machine

FAQ

Q: What's the lead time for orders?
A: Our standard models are promptly shipped within 15–30 days, while bespoke units are handcrafted and dispatched in 30–45 days.

Q: Do you provide after-sales service overseas?
A: Certainly! We have strategically located partnered service centers across key regions to ensure comprehensive support.

Q: Can I request a customized bucket size?
A: Absolutely! We pride ourselves on offering tailored attachments to perfectly suit your specific needs.

Q: What documents do you provide for export?
A: A comprehensive export package is provided, including Commercial Invoice, Packing List, Bill of Lading, COC, and more.

Q: How do I place an order?
A: Reach out to us via email or phone for a personalized quote and finalize your order with a Purchase Order confirmation.