Kindly peruse this detailed manual thoroughly before commencing operation. If there are any questions or clarifications needed that are not covered within this guide, please do not hesitate to contact us for further assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) insulating glass hot press is an essential tool in the specialized realm of insulating glass deep processing. Its primary function is the meticulous hot pressing of insulating glass following the composite rubber strip phase, ensuring superior quality and precision.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
With an innovative screw structure in the roller section, this equipment significantly elevates the yield of insulating glass. Constructed with premium rubber and durable steel piping, the transmission part promises reliable performance, user-friendly operation, and easy maintenance.
4. Main components
The machine is comprised of several critical parts: input, output, heating, roller pressing, transmission, and more, each playing a vital role in its efficient operation.
4.1 Input and Output
This section ensures a seamless connection and transfer of glass from one stage to another during the hot pressing process, enhancing productivity and efficiency.
4.2. Heating part
Consisting of robust steel rollers and upper and lower heating frames, this section gently warms the glass to around 55°C, preparing it for the roller pressure section's further processing.
4.3 Roller pressure part
Equipped with press rollers, lead screws, and frames, this segment expertly shapes and perfects the insulating glass, ensuring it meets the highest standards of form and function.
4.4 Transfer Part
The transmission system features a chain drive mechanism powered by a reducer. The output speed is finely tuned through a frequency converter, drastically reducing power consumption while maintaining stable and smooth glass transfer.
4.5 Electrical system: Featuring a dedicated electric control cabinet, the machine provides centralized control for secure and efficient operations.
5. Working environment
The ideal environment for the insulating glass hot press is an indoor, dry, gas-free space with a solid cement floor. Maintain temperatures between 15ºC and 35ºC and ensure a power supply of 380V, 50Hz, alongside a water source for optimal performance.
6. Handling and storage
To preserve the insulating glass hot press's performance and accuracy, consider the following during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Securely fasten the certified insulating glass hot press and its accessories inside the packing box to prevent any damage from mutual collisions.
6.1.2 During transportation and storage, use lifting soft ropes, strictly adhering to lifting instructions, and avoid any collisions during transit.
6.2 Storage
6.2.1 To ensure the insulating glass hot press maintains its robustness and peak performance over time, it is imperative to store it in a spacious, dry, and well-ventilated warehouse. Keeping it away from corrosive substances is essential to avoid any potential damage. If outdoor storage becomes unavoidable, enforce comprehensive rain and moisture-proof strategies to safeguard the equipment against environmental elements.
6.2.2 Sealing: Proper sealing of the equipment is vital to ward off rust due to inadequate packaging if stored for up to three months. Should the storage extend beyond this period, it becomes crucial to reseal the equipment, ensuring it remains in pristine condition and ready for operation.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Once your shipment arrives, meticulously unpack the container and carefully transport the insulating glass hot press along with its packaging base to a secure and stable location. Utilize appropriate transport tools to position the hot press at its designated spot, making sure it is precisely leveled to guarantee its superior performance.
7.1.2 Grounding
For maximum safety, it is crucial to properly ground the hollow glass hot pressing machine. Employ a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, ensure the resistance between the machine body and the main ground point is below 0.1 ohms, ensuring a safe operating environment.
7.1.3 Connecting the Power Supply: The machine is designed to operate at its best with a stable power supply of 380V, 50Hz using a three-phase four-wire system.
7.2 Adjustment: Begin the adjustment process by connecting all necessary equipment. Then, meticulously level the entire machine to facilitate seamless operation and prevent potential disruptions.
8. Use and operation
Before initiating operation, conduct a comprehensive inspection of the equipment to confirm normal functionality. Prior to shutting down, run the equipment idle for a brief 2 minutes; this allows you to assess its technical status. Subsequently, turn off the power safely to conclude operations.
9. Maintenance and maintenance
Regular lubrication of the drive shaft is essential to maintaining smooth and efficient machine operation, thereby prolonging the equipment's lifespan and ensuring consistent performance.
10. Common faults and troubleshooting methods
This section empowers users with insights into potential issues that may arise with the horizontal thermal sealing machine. It delves into common faults and their origins, accompanying them with straightforward solutions (refer to Table 1). In cases where issues persist beyond this guide, employ specific diagnostic techniques based on actual conditions and practical experience to conduct comprehensive checks, analyses, and implement effective solutions.
Q: How long is the delivery time?
A: With efficiency as our hallmark, we ensure a quick delivery time of just 15 days.
Q: How wide is it?
A: We offer versatile width options of 1200mm, 1600mm, and 1800mm to perfectly fit your requirements.
Q: Is the operation complicated?
A: Delight in the simplicity of our user-friendly operation, designed for ease and convenience.
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