Delve into this comprehensive manual meticulously before embarking on any operation. Should you encounter questions or require further clarity on points not covered within, we warmly invite you to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is a cornerstone in the sophisticated realm of insulating glass deep processing. This avant-garde equipment is chiefly designed for the meticulous hot pressing of insulating glass following the composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section is replete with an ingenious screw structure, dramatically enhancing the production of insulating glass. With premium rubber and sturdy steel pipe construction, the transmission part promises reliable performance, easy operation, and hassle-free maintenance.
4. Main components
The machine boasts several essential components: input, output, heating, roller pressing, transmission, and beyond.
4.1 Input and Output
This crucial segment links glass seamlessly from one process to another, ensuring smooth transition during the glass hot pressing phase.
4.2. Heating part
Comprising durable steel rollers and upper and lower heating frames, this segment gently elevates glass temperature to around 55°C, guiding it seamlessly toward the roller pressure section for further shaping.
4.3 Roller pressure part
Equipped with precision components like press rollers, lead screws, and frames, this section skillfully molds the insulating glass, ensuring impeccable form and superior functionality.
4.4 Transfer Part
The machine's state-of-the-art transmission utilizes a chain drive mechanism powered by a reducer. Frequency converter-driven output speed adjustments significantly curtail power consumption while maintaining stable, smooth glass transmission.
4.5 Electrical system: Outfitted with an advanced electric control cabinet, the machine facilitates centralized control assuring secure operations.
5. Working environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor area with a solid cement floor, kept at temperatures from 15ºC to 35ºC. It demands a power supply of 380V, 50Hz, and access to a water source.
6. Handling and storage
To uphold the insulating glass hot press's excellence in performance and accuracy, consider these pivotal handling and storage guidelines:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and accompanying accessories are secured firmly within the packing box to avert any damage from mutual collisions.
6.1.2 During transportation and storage, employ lifting soft ropes and adhere strictly to lifting signs to prevent collisions during transit.
6.2 Storage
6.2.1 To guarantee the durability and peak efficiency of your insulating glass hot press, it is imperative to store it in a meticulously ventilated and dry environment. Under no circumstances should it be stored alongside corrosive materials to avert potential deterioration. In instances where outdoor storage is unavoidable, it is vital to implement stringent rain and moisture-proof protective measures to shield the equipment.
6.2.2 Sealing: Properly sealing the equipment is of utmost importance to avert rust caused by insufficient packaging within a three-month timeframe. Should this period exceed three months, it is essential to reseal the equipment to preserve its pristine condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unwrapping the container, delicately position the insulating glass hot press along with its base to a secure and steady location. Employ the appropriate transport apparatus to transfer the hot press to its intended site, ensuring it is impeccably leveled for supreme operational performance.
7.1.2 Grounding
For the utmost safety, it is critical to ensure the hollow glass hot pressing machine is properly grounded. Employ a yellow and green double-stranded soft copper conductor (insulator) boasting a cross-sectional area of 2.5 square mm. Once grounding is complete, verify that the resistance between the machine's body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal operation, the machine requires a reliable power supply of 380V, 50Hz within a three-phase four-wire setup.
7.2 Adjustment: Begin by integrating all necessary machinery, then meticulously level the entire apparatus to guarantee seamless operation.
8. Use and operation
Before commencing operation, conduct a thorough inspection to ensure the equipment is functioning at its best. Prior to shutdown, let the equipment run idle for 2 minutes to monitor its technical condition, then safely deactivate the power to conclude operations.
9. Maintenance and maintenance
Frequently lubricate the drive shaft to maintain smooth and efficient operation, ensuring peak performance at all times.
10. Common faults and troubleshooting methods
To empower users with the ability to address potential faults in the horizontal thermal sealing machine, this section provides an in-depth analysis of common issues and their sources, along with concise solutions (refer to Table 1). If a fault persists beyond the guidance provided, it is important to accurately diagnose the issue based on specific circumstances and practical know-how, followed by a comprehensive inspection, analysis, and resolution implementation.
Q: How long is the delivery time?
A: Experience the efficiency of our services with a rapid delivery time of just 15 days.
Q: How wide is it?
A: Choose from widths of 1200mm, 1600mm, and 1800mm to perfectly meet your requirements.
Q: Is the operation complicated?
A: Delight in the ease of operation; it is exceptionally simple and user-friendly.
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