We invite you to immerse yourself in this meticulous guide before commencing any operations. Should you have questions or need further elucidation beyond this manual, please do not hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential asset in the sophisticated domain of insulating glass deep processing. Its primary function is the meticulous hot pressing of insulating glass following the composite rubber strip processing, ensuring precision and excellence in the final product.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section is ingeniously designed with a cutting-edge screw structure, remarkably enhancing the output of insulating glass. Constructed with premium rubber and durable steel pipe, the transmission section guarantees reliable performance, user-friendly operation, and easy maintenance.
4. Main components
This machine comprises several vital parts: input, output, heating, roller pressing, transmission, and more, each playing a crucial role in its superior performance.
4.1 Input and Output
This segment ensures seamless transition of glass from one stage to the next, enabling smooth handling during the hot pressing process for flawless outcomes.
4.2. Heating part
Featuring robust steel rollers and upper and lower heating frames, this segment gently elevates the glass temperature to approximately 55°C, preparing it for the roller pressure section with precision and care.
4.3 Roller pressure part
Equipped with press rollers, lead screws, and sturdy frames, this section deftly molds the insulating glass upon entry, ensuring it achieves both optimal shape and function.
4.4 Transfer Part
The machine's sophisticated transmission system utilizes a chain drive method powered by a reducer. With output speed adjustment through a frequency converter, it minimizes power consumption while maintaining stable and seamless glass transmission.
4.5 Electrical system: Equipped with a specialized electric control cabinet, this machine provides centralized control for secure and efficient operations.
5. Working environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor environment with a robust cement floor. It should be maintained at temperatures between 15ºC and 35ºC, and requires a 380V, 50Hz power supply and a reliable water source to function optimally.
6. Handling and storage
To preserve the insulating glass hot press's accuracy and performance, please adhere to the following crucial considerations during its handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely fixed within the packing box to prevent damage through mutual collision.
6.1.2 During transportation and storage, employ soft lifting ropes, in compliance with lifting signs, and avoid collisions during transit for secure handling.
6.2 Storage
6.2.1 To guarantee the prolonged efficiency and durability of the insulating glass hot press, it is imperative to store it in a well-ventilated, dry warehouse environment. Under no circumstances should it be stored alongside corrosive substances, as this could inflict significant damage. In scenarios where outdoor storage becomes unavoidable, it is essential to implement strict rain and moisture protection measures to safeguard the equipment.
6.2.2 Sealing: Ensuring the equipment is properly sealed is crucial for preventing rust resulting from inadequate packaging. If stored for more than three months, a resealing process becomes indispensable to maintain its pristine condition and extend its life span.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: When unpacking, take great care to reposition the insulating glass hot press and its packaging base to a stable and secure location. Employ appropriate transport tools to move the hot press to its specifically designated area, ensuring it is perfectly leveled to achieve optimal performance outcomes.
7.1.2 Grounding
To ensure unparalleled safety, the hollow glass hot pressing machine must be meticulously grounded. Utilize a yellow and green double-stranded soft copper conductor with a cross-sectional area of 2.5 square mm as an insulator. Post grounding, verify that the resistance between the machine body and the main ground point measures less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For peak operational performance, the machine requires a power supply of 380V, 50Hz, with a three-phase four-wire system.
7.2 Adjustment: Start the process by connecting all essential equipment. Subsequently, proceed to meticulously level the entire machine to assure it operates smoothly and efficiently.
8. Use and operation
Before commencing operation, it is vital to conduct a meticulous inspection of the equipment, ensuring all functionalities are normal. Prior to shutting down, allow the machinery to run on idle for two minutes to accurately assess its technical status. This practice ensures a safe power-off and a smooth cessation of operations.
9. Maintenance and maintenance
Lubricate the drive shaft regularly to facilitate seamless and efficient operation, enhancing the machine's performance longevity.
10. Common faults and troubleshooting methods
This section equips users with a comprehensive understanding of potential faults within the horizontal thermal sealing machine. It delves into common issues, elucidating their origins while providing straightforward solutions (refer to Table 1). Should an unresolved fault emerge, undertake a precise diagnosis based on the specific circumstances and practical expertise, followed by a detailed check, analysis, and solution implementation.
Q: How long is the delivery time?
A: Enjoy a remarkably swift delivery time of just 15 days.
Q: How wide is it?
A: Available in versatile widths of 1200mm, 1600mm, and 1800mm, tailored to meet your specific requirements.
Q: Is the operation complicated?
A: The operation is exceptionally simple, delightfully user-friendly, ensuring ease of use for all.
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