Advanced Insulating Glass Machine for High-Speed Double-Station Production Line

• Customization: Available
• Certification: CE
• Control System: PLC Control
• Model NO.: 3060
• Customized: Customized
• Glass Thickness: 3-30mm
• Max Glass Size: 3000*6000
• Min Glass Size: 300*400
• Hollow Glass Thickness: <70mm
• Transport Package: Winding Film
• Specification: 41500*3200*4050
• Trademark: GH
• Origin: China
• Production Capacity: 20set /Month

Product Description

Specification

Paragraph 01 (Upper Part)

1. Engineered with high-density composite boards for the ultimate in resilience, our board surface is complemented by a waterproof structure on the sides, delivering unparalleled strength and lasting durability.

2. Universal backrest wheels effortlessly accommodate large glass panels, making them ideal for gantry and suction cranes, ensuring smooth handling and operational efficiency.

3. The transmission wheel, crafted for exceptional wear resistance, is equipped with a spring device to minimize friction, enhancing longevity. Its stepped design safeguards glass during installation, ensuring precision and protection.

4. Experience stability and efficiency with our state-of-the-art variable frequency drive motor, setting a new standard in performance excellence.

5. Our system intelligently identifies LOW-E and coated glass, featuring a sophisticated alarm system. With a stop photoelectric device and a precise measuring tool for thickness and size, the brush and air knife adjust automatically to the glass thickness, optimizing performance.

Paragraph 02 (Cleaning and Drying Section)

1. Built with robust thickened stainless steel boxes, the cleaning section exemplifies strength and durability, standing up to the most demanding conditions.

2. Equipped with 9 powerful motors, each independently driving one of the 6 brushes, our system ensures unmatched stability and efficiency, with a perfectly synchronized motor-to-brush configuration.

3. Featuring three pairs of meticulously designed brushes, alternating between soft and hard, our system expertly cleans single and double silver low-e glass, offering a versatile cleaning solution.

4. Utilizing universal nozzles, our cleaning system leaves no corner untouched, while integrated water heating guarantees optimal cleaning results even in winter's chill.

5. Crafted from stainless steel and aluminum, every accessory in the cleaning tank is designed to resist rust and aging, ensuring durability and reliability for years to come.

6. The innovative double-layer hollowed-out base of the cleaning box prevents water buildup, significantly extending the lifespan of the bearings for long-term performance.

7. Stainless steel connections between the spray and inlet pipes of the cleaning tank enhance durability by preventing premature aging, promising a robust cleaning system.

8. Comprehensive sealing on all bearings, featuring upper and lower oil seals and waterproof covers, effectively shields against water and glass dust, maintaining peak operational efficiency.

9. The drying section boasts air knives made from aluminum profiles, delivering a dense and uniform air output that ensures thorough drying of each glass surface with precision.

10. Powered by a 22-kilowatt high-pressure silencing fan, our system is both highly efficient and energy-saving, with an integrated sound-absorbing device to minimize noise, enhancing the work environment.

With intelligent design, the air outlet automatically seals when glass is in position, preventing knife marks and elevating the glass quality to new heights.

12. Leveraging advanced thickness measurement from Paragraph 01, the brush and air knife extend precisely to accommodate glass thicknesses from 3 to 30mm, ensuring a perfect clean every time.

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Precision-crafted, our plate pressing frame and surface undergo multiple processing stages, achieving exceptional flatness and minimizing diagonal errors in pressed glass, ensuring impeccable quality.

2. Utilizing a servo motor for precise control, our synchronous pressing employs a ball screw to ensure parallel plate surfaces. Tailored for varying glass sizes, it features an adjustable pressing torque function and customizable holding times, delivering precision and speed.

3. The photoelectric system ingeniously identifies the length and height of each glass piece, making precise determinations on the number of gas valves to open based on its dimensions. This meticulous approach ensures optimal gas conservation, boosts the gas utilization rate, and significantly enhances the efficiency of gas filling by sealing both sides with precision.

The average inflation rate for our glass exceeds an impressive 90%, with a remarkable inflation efficiency of just 3 to 5 seconds per square meter. This system exemplifies high-speed performance. The double-plate pressing mechanism is expertly managed by state-of-the-art servo motors, guaranteeing unparalleled flatness and precision during the double-plate surface pressing process.

5. Our cutting-edge double-plate pressing system is equipped with two versatile workstations. Each plate press functions independently, allowing for seamless operation and enabling the simultaneous pressing of different glass types with unmatched efficiency.

6. Designed for versatility and power, the double-plate pressing linkage system moves forward and backward in unison, effortlessly accommodating large glass panels. It adeptly meets the demands of super-large glass production with ease and precision.

Technical Specifications

(Custom configurations available upon request.)

Maximum glass size	3000*6000mm	Minimum glass size	300*400mm
The thickness of a single piece of glass	3-30mm	Thickness of insulating glass	< 70mm
Inflation speed	3-5 seconds /m²	Inflation rate	90%
Voltage	3P 380V 50HZ	Air pressure	0.6-0.8Mpa
Total power of the equipment	68kw	Dimensions	41500*3200*4050

Company Profile

Shandong Guanhui Hollow Glass Materials Co., Ltd

Why Choose Us?

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FAQ

Q: What's the lead time for orders?
A: Our standard models are ready to ship within 15–30 days, while customized units typically require 30–45 days, ensuring top-notch quality.

Q: Do you provide after-sales service overseas?
A: Absolutely! We have partnered with service centers strategically located in key regions to offer comprehensive support.

Q: Can I request a customized bucket size?
A: Certainly, we provide tailored attachments to perfectly meet your needs.

Q: What documents do you provide for export?
A: We deliver a complete export package, including a Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth export process.

Q: How do I place an order?
A: Reach out to us via email or phone for a competitive quote, and solidify your order with a Purchase Order (PO).