Before embarking on the operation of this equipment, please attentively peruse this comprehensive manual. Should you encounter any questions or require further clarification beyond the guidance provided, do not hesitate to contact our team for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential tool in the specialized sector of insulating glass deep processing. Its primary function involves the precise hot pressing of insulating glass following the completion of the composite rubber strip processing, ensuring superior quality and efficiency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of the machine is ingeniously designed with a screw structure, greatly enhancing the production efficiency of insulating glass. Built with premium rubber and durable steel pipe, the transmission component guarantees reliable performance, ease of operation, and simple maintenance.
4. Main components
This machine is constructed with several critical parts, including input, output, heating, roller pressing, and transmission, each contributing to the overall functionality.
4.1 Input and Output
This segment is dedicated to connecting glass between different stages, ensuring smooth and efficient transitions during the glass's hot pressing journey.
4.2. Heating part
Utilizing steel rollers along with upper and lower heating frames, this section gently heats the glass to about 55°C. The glass is then seamlessly guided to the roller pressure area for additional refinement.
4.3 Roller pressure part
Equipped with components such as press rollers, lead screws, and frames, this section skillfully forms and perfects the insulating glass upon entry, ensuring it meets the highest standards.
4.4 Transfer Part
The transmission system of the machine employs a chain drive powered by a reducer. Frequency converter-controlled output speed adjustments drastically reduce power consumption while maintaining stable and smooth transmission of the glass.
4.5 Electrical system: The machine features a dedicated electric control cabinet, enabling centralized management and safe operation.
5. Working environment
The ideal environment for the insulating glass hot press is a dry, gas-free indoor space with a solid cement floor, maintained at a temperature range of 15ºC to 35ºC. It requires an electrical supply of 380V, 50Hz, along with access to a water source.
6. Handling and storage
To uphold the performance and precision of the insulating glass hot press, adhere to the following guidelines during its handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely anchored inside the packing box to avert damage from any potential collisions.
6.1.2 During transportation and storage, use lifting soft ropes, strictly following the lifting signs, and avoid any collisions throughout the transit process.
6.2 Storage
6.2.1 To guarantee the longevity and peak efficiency of the insulating glass hot press, it must be stored in a well-ventilated, dry warehouse. Absolutely avoid storing it with any corrosive substances that could lead to damage. If storage in an open area is unavoidable, implement rigorous rain and moisture-proof measures to safeguard the equipment from potential harm.
6.2.2 Sealing: Proper sealing of the equipment is vital to fend off rusting due to inadequate packaging within a three-month period. Should the duration exceed three months, a resealing is imperative to preserve its optimal condition and functionality.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking the container, meticulously relocate the insulating glass hot press and its packaging base to a secure, stable position. Employ suitable transport tools to move the hot press to its designated locale and ensure it is correctly leveled for peak performance.
7.1.2 Grounding
For supreme safety, the hollow glass hot pressing machine must be expertly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, ensure the resistance between the body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine demands a power supply of 380V, 50Hz three-phase four-wire system for achieving optimal operation.
7.2 Adjustment: Start by connecting all necessary equipment, then proceed to meticulously level the entire machine to guarantee seamless operation.
8. Use and operation
Before operation, conduct a thorough inspection of the equipment to confirm it is in perfect working condition. Prior to shutdown, allow the equipment to run idle for 2 minutes to observe its technical status, then safely power down and cease operation.
9. Maintenance and maintenance
Ensure regular lubrication of the drive shaft to maintain smooth and efficient operation.
10. Common faults and troubleshooting methods
This section equips users with insights into potential faults of the horizontal thermal sealing machine, analyzing common issues and their origins, while offering concise solutions (refer to Table 1). If an unresolved fault occurs, diagnose the problem accurately based on specific circumstances and practical expertise, followed by thorough investigation, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is impressively swift, just 15 days.
Q: How wide is it?
A: The product is available in widths of 1200mm, 1600mm, and 1800mm, perfectly tailored to meet your specific needs.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and user-friendly, ensuring an effortless experience.
){kind=link}