We highly encourage you to peruse this comprehensive manual thoroughly before commencing any operations. Should you have any questions or require further clarification beyond what is covered, please do not hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is a cornerstone of technology in the realm of insulating glass deep processing. Its primary function is the meticulous hot pressing of insulating glass following the completion of the composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller segment of this advanced equipment features an innovative screw structure, which markedly enhances the efficiency and yield of insulating glass production. Crafted with premium rubber and sturdy steel pipes, the transmission components offer reliable performance, ease of operation, and simplified maintenance.
4. Main components
The machine consists of several critical parts: input, output, heating, roller pressing, transmission, and more, each playing a vital role in its operation.
4.1 Input and Output
This segment is integral for facilitating the transfer of glass between processes, ensuring a seamless transition during the glass hot pressing procedure.
4.2. Heating part
Equipped with steel rollers and heating frames on both the upper and lower sides, this section gently warms the glass to around 55°C before it is smoothly transitioned to the roller pressure area for subsequent processing.
4.3 Roller pressure part
Incorporating elements such as press rollers, lead screws, and frames, this section is adept at shaping the insulating glass upon entry, guaranteeing optimal structural integrity and function.
4.4 Transfer Part
The transmission system of this machine utilizes a chain drive mechanism powered by a reducer. The frequency converter enables output speed adjustments, significantly reducing power consumption while ensuring steady and smooth transmission of glass.
4.5 Electrical system: The machine is equipped with a specialized electric control cabinet, providing centralized control and ensuring secure operation for the user.
5. Working environment
The ideal setting for operating the insulating glass hot press is a dry, gas-free indoor area with a solid cement floor, where temperatures are maintained between 15ºC and 35ºC. The equipment requires a power supply of 380V, 50Hz, and access to a water source.
6. Handling and storage
To uphold the performance and precision of the insulating glass hot press, careful attention to the following handling and storage guidelines is essential:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely fastened in the packaging to prevent damages from any potential collisions.
6.1.2 During transportation and storage, use soft lifting ropes, adhere to lifting instructions, and avoid collisions during road transit.
6.2 Storage
6.2.1 To guarantee the enduring performance and efficiency of your insulating glass hot press, it is essential to store it within a well-ventilated, dry warehouse environment. Avoid any proximity to corrosive substances, which might compromise the equipment's integrity. In cases where storage must occur in an open setting, enforce strict rain and moisture-prevention strategies to safeguard the machinery.
6.2.2 Sealing: Proper sealing of the equipment is imperative to avert rusting caused by insufficient packaging within three months. Should the storage period extend beyond this timeframe, resealing becomes vital to preserve the equipment's superior condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon carefully unpacking the container, relocate the insulating glass hot press and its packaging base to a secure and stable setting. Employ appropriate transport tools to situate the hot press at its designated location, ensuring it is perfectly leveled to achieve optimal performance.
7.1.2 Grounding
For maximum safety, the hollow glass hot pressing machine must be securely grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post-grounding, ensure that the resistance between the machine body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine demands a power supply of 380V, 50Hz three-phase four-wire system to ensure optimal function.
7.2 Adjustment: Initiate by connecting all requisite equipment, and meticulously level the entire machine to secure smooth and fluid operation.
8. Use and operation
Before commencing operations, conduct a meticulous inspection of the equipment to verify normal functioning. Prior to shutting down, allow the equipment to run idle for 2 minutes to evaluate its technical condition, then proceed to safely power off and halt operations.
9. Maintenance and maintenance
Ensure to regularly lubricate the drive shaft to maintain consistent and efficient operation.
10. Common faults and troubleshooting methods
This section empowers users with the knowledge to tackle potential faults in the horizontal thermal sealing machine, providing insights into common problems, their causes, and concise solutions (see Table 1). If a fault arises that isn't addressed by this guide, conduct a precise diagnosis based on specific conditions and practical expertise, followed by a thorough assessment, analysis, and the implementation of a solution.
Q: How long is the delivery time?
A: The delivery time is a rapid 15 days.
Q: How wide is it?
A: The product is available in widths of 1200mm, 1600mm, and 1800mm to meet your individual requirements.
Q: Is the operation complicated?
A: The operation is refreshingly simple and wonderfully user-friendly.
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