We highly recommend that you thoroughly read this comprehensive manual before utilizing the product. Should you have any questions or encounter any topics not covered within, please don't hesitate to reach out for further information and assistance.
1. Primary Purpose and Application Range
2. Key Specifications and Technical Parameters
3. Core Structure and Distinctive Features of the Product
4. Principal Components
5. Optimal Operating Environment
6. Handling Procedures and Storage Guidelines
7. Installation and Fine-Tuning
8. Usage Instructions and Operational Guidance
9. Maintenance Guidelines and Upkeep Strategies
10. Common Malfunctions and Troubleshooting Techniques
1. Primary Purpose and Application Range
The RYB1600(A) type Insulating Glass Hot Press stands as an essential auxiliary device in the realm of deep processing of insulating glass. This state-of-the-art equipment is quintessentially designed for the hot pressing of insulating glass, particularly following the processing of composite rubber strip type insulating glass.
2. Key Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Principal Structural Features
The machine's roller section is meticulously crafted with a screw structure, enhancing the yield of insulating glass significantly. The transmission elements are fabricated from premium-grade rubber and robust steel pipes. This machine is acclaimed for its dependable performance, straightforward operation, and effortless maintenance.
4. Principal Components
The machine is ingeniously composed of input, output, heating, roller pressing, and transmission, among other integral components.
4.1 Input and Output
This segment primarily facilitates the seamless connection of glass from one process, efficiently transferring it to the subsequent process during the glass hot pressing sequence.
4.2 Heating Segment
This part is predominantly constituted of a steel roller and an upper and lower heating frame. Once heated to approximately 55°C, the glass surface is delicately conveyed to the roller pressure stage.
4.3 Roller Pressure Segment
Comprising mainly of a press roller, lead screw, and frame, this segment ensures the glass is perfectly shaped into insulating glass upon entry.
4.4 Transfer Mechanism
The machine's transmission relies on a sophisticated chain drive system, powered by a reducer. The output speed is finely adjustable via a frequency converter, significantly reducing the machine's power usage while guaranteeing stability throughout the glass transmission process.
4.5 Electrical System: The machine features a distinct electric control cabinet fostering centralized control and bolstering operational safety.
5. Optimal Operating Environment
The insulating glass hot press should be situated on a dry, non-corrosive indoor cement floor, maintaining a temperature range of 15ºC-35ºC. Additionally, ensure the provision of 380V, 50Hz power supply and water availability.
6. Handling Procedures and Storage Guidelines
To preserve the precision and efficacy of the insulating glass hot press, it is crucial to observe the following instructions during its lifting and storage:
6.1 Key Considerations for Transportation:
6.1.1 Ensure that the certified insulating glass hot press, along with its spare components and accessories, is securely fastened within the packaging to avert any damage resulting from collisions.
6.1.2 During storage and transit, employ a lifting soft rope according to the designated lifting markers, and meticulously avoid collisions during road transportation.
6.2 Storage
6.2.1 To ensure top-notch preservation, the insulating glass hot press must be stored in a well-aired, dry warehouse. Absolutely avoid storing this precision equipment alongside corrosive substances. If outdoor storage is unavoidable, implement rainproof and moisture-proof measures to protect its integrity.
6.2.2 Sealing: To prevent rust and maintain the pristine condition of the equipment, ensure it is properly packaged for a period of up to three months. Should storage exceed three months, it is imperative to renew the seal for continued protection.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Carefully unpack the container and transfer the insulating glass hot press and its packaging base to a secure location. Use appropriate transport tools to position the hot press precisely and ensure it is leveled correctly.
7.1.2 Grounding
For the utmost safety, ensure the hollow glass hot pressing machine is properly grounded. Use a yellow and green double-stranded soft copper conductor—insulator—with a cross-sectional area of 2.5 square mm. Post-grounding, the resistance between the machine body and the main ground should not exceed 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment requires a 380V, 50Hz three-phase four-wire system for optimal operation.
7.2 Adjustment: Begin by connecting the equipment securely, followed by leveling the machine to ensure seamless operation.
8. Use and operation
Prior to usage, verify the equipment is functioning smoothly. Before shutting down, allow the equipment to run without load for 2 minutes to assess its technical condition, then proceed to power off and stop.
9. Maintenance and maintenance
Ensure the drive shaft is lubricated with regularity to maintain optimal machine performance.
10. Common faults and troubleshooting methods
To aid users in quickly identifying and resolving issues with the horizontal thermal sealing machine, we offer an analysis of common faults, their causes, and succinct troubleshooting methods (refer to Table 1). Should a fault arise that cannot be resolved through this guide, it is essential to evaluate the situation with accuracy and experience, ensuring thorough checking, analysis, and resolution.
Q: How long is the delivery time?
A: It is swift, with a delivery time of just 15 days.
Q: How wide is it?
A: Choose from versatile widths of 1200mm, 1600mm, or 1800mm to suit your needs.
Q: Is the operation complicated?
A: Operating this machine is straightforward and easy, akin to a simple task.
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