Before embarking on the operation of our advanced equipment, please carefully peruse this comprehensive manual. Should you have any questions or require further clarification beyond the information provided, do not hesitate to contact us. We are always here to assist you in ensuring a seamless experience.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential asset in the intricate realm of insulating glass deep processing. This sophisticated machine is specifically designed for the meticulous hot pressing of insulating glass after the composite rubber strip phase, ensuring precision and quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section boasts a pioneering screw structure, significantly enhancing the yield of insulating glass. Its construction utilizes top-tier rubber and durable steel pipe, providing a transmission part that guarantees reliable performance, uncomplicated operation, and easy maintenance.
4. Main components
The machine comprises several integral parts, including input, output, heating, roller pressing, and transmission sections, each playing a crucial role in its operation.
4.1 Input and Output
This section is primarily responsible for the seamless transition of glass from one process to another, ensuring a smooth flow during the hot pressing phase.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this segment carefully heats the glass to approximately 55°C, preparing it for further processing in the roller pressure section.
4.3 Roller pressure part
With components such as press rollers, lead screws, and frames, this section masterfully shapes insulating glass, optimizing its form and function.
4.4 Transfer Part
The machine's transmission system features a chain drive mechanism powered by a reducer, enabling output speed adjustments via a frequency converter. This design not only minimizes power consumption but also ensures stable and smooth glass transmission.
4.5 Electrical system: Equipped with a dedicated electric control cabinet, this machine enables centralized control and secure operation, offering users an efficient and reliable experience.
5. Working environment
For optimal operation, the insulating glass hot press requires a dry, gas-free indoor environment with a hard cement floor. Maintain ambient temperatures between 15ºC and 35ºC, along with a power supply of 380V, 50Hz, and a water source for the best performance.
6. Handling and storage
To preserve the performance and precision of the insulating glass hot press, follow these essential handling and storage guidelines:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are securely fastened within the packing box to prevent any damage from collisions during transit.
6.1.2 During transportation and storage, use lifting soft ropes and adhere strictly to lifting signs to prevent collisions during transport.
6.2 Storage
6.2.1 To ensure the longevity and efficiency of the insulating glass hot press, store it in a well-ventilated and dry warehouse, avoiding any corrosive substances. If outdoor storage is necessary, apply strict rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: To ensure the longevity and pristine condition of your equipment, it is imperative to seal it accurately, safeguarding against rust due to inadequate packaging within the critical three-month timeframe. Should this period extend beyond three months, a resealing process becomes essential, assuring the equipment remains in peak condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Begin the journey by methodically unpacking the container. Carefully position the insulating glass hot press and its secure packaging base in a stable location. Utilize appropriate transport tools to move the hot press to its specified destination, ensuring it is perfectly leveled for exceptional performance.
7.1.2 Grounding
For your utmost safety and peace of mind, ensure the hollow glass hot pressing machine is meticulously grounded. Employ a yellow and green double-stranded soft copper conductor with a cross-sectional area of 2.5 square mm. Once grounded, verify that the resistance between the machine body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine is engineered to work optimally with a power supply of 380V, utilizing a 50Hz three-phase four-wire system.
7.2 Adjustment: Start by connecting all essential equipment, then proceed to expertly level the entire machine, ensuring its operations are fluid and seamless.
8. Use and operation
Before diving into operations, conduct a meticulous inspection to confirm all equipment is functioning seamlessly. Prior to shutting down, let the equipment idle for a brief 2 minutes, observing its technical state. Subsequently, safely power down and conclude operations.
9. Maintenance and maintenance
To ensure your machinery operates smoothly and efficiently, regularly lubricate the drive shaft. This simple step is crucial for maintaining optimal performance.
10. Common faults and troubleshooting methods
This section empowers users with the knowledge to tackle potential faults in the horizontal thermal sealing machine. It delves into common issues and their roots, offering succinct solutions (as detailed in Table 1). Should an unresolved issue arise, assess the situation with specific insights and practical expertise, then perform a comprehensive diagnosis, analysis, and implement the necessary solutions.
Q: How long is the delivery time?
A: The delivery time is impressively swift, ensuring your order arrives in just 15 days.
Q: How wide is it?
A: The product is available in versatile widths of 1200mm, 1600mm, and 1800mm, catering to diverse needs.
Q: Is the operation complicated?
A: Operating this machine is a breeze, designed to be delightfully simple and exceedingly user-friendly.
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