Before embarking on the operation of this equipment, please ensure to thoroughly peruse this manual. Should there be any queries or aspects not covered within, do not hesitate to reach out for further clarification.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press stands as a pivotal asset in the intricate realm of insulating glass deep processing. This machine is primarily engineered for the efficient hot pressing of insulating glass following the meticulous processing of composite rubber strip type insulating glass.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
Innovatively designed, the roller component employs a screw structure, significantly elevating the yield of insulating glass. The transmission section is crafted from premium rubber and high-quality steel pipe, ensuring this machine boasts dependable performance, seamless operation, and straightforward maintenance.
4. Main Components
This machine is a sophisticated assembly of input, output, heating, roller pressing, transmission, and other integral components.
4.1 Input and Output
This segment is crucial for connecting the glass between processes and transferring it efficiently for the subsequent stage during the glass's hot pressing sequence.
4.2. Heating Part
This segment comprises a robust steel roller and upper and lower heating frames. It meticulously heats the glass surface to approximately 55°C before directing it to the roller pressure segment for further processing.
4.3 Roller Pressure Part
Comprising press rollers, lead screws, and a sturdy frame, this section expertly shapes the insulating glass once it enters, ensuring a precise and stable formation.
4.4 Transfer Part
Utilizing a chain drive, the machine's transmission is powered by a reducer, which, when coupled with a frequency converter, finely tunes the output speed. This remarkably diminishes the overall power demand, while assuring exceptional stability during the glass transmission process.
4.5 Electrical System
This equipment features a dedicated electric control cabinet, fostering centralized control and enhancing operational safety.
The insulating glass hot press is ideally stationed on a dry, non-corrosive gas-free, indoor hard cement floor, with ambient conditions ranging from 15ºC to 35ºC. It should be equipped with a 380V, 50Hz power supply and water connection.
6. Handling and Storage
To ensure optimal performance and precision of the insulating glass hot press, it is imperative to heed the following guidelines during lifting and storage:
6.1 Key Considerations During Transportation:
6.1.1 The insulating glass hot press, along with its spare parts and accessories, must be securely fastened in their packaging to avert any damage arising from mutual collisions.
6.1.2 During storage and transportation, utilize the lifting soft rope according to the designated lifting markers, and meticulously avoid any collisions during road transit.
6.2 Storage
6.2.1 To ensure the longevity and optimal performance of the insulating glass hot press, it should be meticulously stored in a well-ventilated and dry warehouse. Under no circumstances should it be stored alongside corrosive substances. For outdoor storage, implement robust rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: It's essential to guarantee that the equipment remains rust-free due to improper packaging within three months. If storage extends beyond this period, it is imperative to reseal the equipment.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, carefully relocate the insulating glass hot press and its packaging base to a secure position. Employ suitable transport tools to move the hot press to its designated position, ensuring it is laid flat and stable.
7.1.2 Grounding
For safety assurance, the hollow glass hot pressing machine must be grounded. Utilize a yellow and green double-stranded soft copper body (insulator) with a cross-sectional area of 2.5 square mm. Post-grounding, ensure the resistance between the machine body and the main ground point is below 0.1 ohms.
7.1.3 Connecting the Power Supply: The equipment requires a 380V, 50Hz three-phase four-wire system for power supply.
7.2 Adjustment: Begin by connecting the equipment, then proceed to level the entire machine for optimal operation.
8. Use and Operation
Before operation, confirm that the equipment is functioning normally. When stopping, allow the equipment to run without load for 2 minutes to monitor its technical status. Thereafter, turn off the power to halt.
9. Maintenance and Upkeep
Ensure to lubricate the drive shaft at regular intervals for smooth operation.
10. Common Faults and Troubleshooting Methods
To empower users with the ability to quickly address common faults of the horizontal thermal sealing machine, this section outlines typical issues, their causes, and concise elimination methods (refer to Table 1). Should a fault arise, and cannot be resolved solely with the content herein, it is crucial to accurately determine the causes based on the specific situation and practical experience, followed by thorough checks, analysis, and handling.
Q: What is the delivery timeline for the product?
A: The delivery period is a swift 15 days.
Q: What are the available width options?
A: The product is available in widths of 1200mm, 1600mm, and 1800mm.
Q: How complex is the operation of the machine?
A: The operation is delightfully simple and intuitive.
){kind=link}