Robust Glass Cutting Assembly Line for Maximum Cutting Efficiency

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

The intelligent glass cutting assembly line consists of three major systems:the loading table, cutting table, and breaking table. The glass cutting process isautomated and can quickly and accurately perform picking, cutting, and air floating table breaking. Optional functions include automatic labeling, Low-e film removal, laser marking, etc. Suitable for straight and irregular cutting of flat glass in construction, decoration, home appliances, mirror splicing, handicrafts, and other fields.

The workflow is as follows: The loading machine adopts mechanical flipping, and the glass raw sheets to be processed are removed from the material rack through vacuum suction cups and dropped onto the loading platform. Transport the glass to the cutting platform through the rollers on the loading platform and the conveyor belt on the glass cutting platform. The tool box on the crossbeam of the cutting machine is driven by a servo motor to move the tool at high speed in the X and Y directions. The Z-axis motor rotates to control the tool's tangent trajectory, and at the same time, analog signals are used to control the tool pressure and depth. The four axes move simultaneously for cutting. After the cutting is completed, the glass is transported to the air floating breaking table for breaking by the air floating formed by the conveyor belt on the cutting table and the breaking table.

Loading machine

The loading machine is primarily designed for the automatic and efficient picking of glass, ensuring the secure separation of glass raw sheets from the glass frame. This transition transforms the sheets from a vertical to a horizontal orientation, directing them seamlessly towards the cutting table.

The workflow is as follows: place the glass in the designated position, give the pick-up signal, the upper arm flips upwards through the flipping mechanism, and the whole machine starts to move forward. When the sensing device on the lower arm contacts the glass, the whole machine stops moving; The vacuum pump starts suction work, and after suction, the suction cup

arm lifts, the walking motor retracts, and the flipping arm flips down to level the glass. The suction cup blows air and the glass falls onto the conveyor wheel; Horizontal transmission positioning, wait for the cutting machine to start conveying signals before conveying to the cutting table. The entire homework process is controlled by PLC.

Equipment composition organization:

It mainly consists of eight intricate parts: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.

Functional description:
1.Alarm device: Equipped with a reliable vacuum detection device, it can automatically alarm and display any abnormal situations. It

ensures control during abnormalities to trigger an alarm in case of vacuum issues, maintaining the glass in a vacuum state; Guarantees that during emergency stops, the vacuum suction cup retains a vacuum state when glass is present to avoid damage from unexpected shutdowns;

2.Operation mode:The device offers two functions: automatic mode and manual mode, both of which are user-friendly and intuitive to operate;

3.Operation interface: Featuring an LCD touch screen display interface, it ensures easy and quick operation;
4.Flip angle: Adjustable between 95 to 98 degrees, accommodating various angles for glass frame mounting.
5.Sensing device: Utilizes non-contact detection with an enhanced proximity switch to prevent wear of detection components and

Experience unparalleled longevity with our product's robust design. It boasts spark-free and noise-free contacts, significantly minimizing electromagnetic interference. Engineered for stable operation, it seamlessly adapts to the demanding conditions of industrial environments. With its superior waterproof, shockproof, and corrosion-resistant properties, this device ensures precision detection with reliable performance. Easy to install and maintain, it offers exceptional durability and stability.

6.Anti strip: A Introducing our innovative lifting device, meticulously designed to eliminate glass scratches and prevent strip defects during lifting operations, ensuring perfect results every time.
7.Parameter settings: Experience hassle-free automation with our system's capability to digitally configure the loading sequence and workstation capacity. Through seamless integration with the cutting machine, enjoy fully automatic operation. The system intelligently manages movements to pick up pieces, ensuring an uninterrupted and continuous workflow, eliminating the need for repeated operations and enhancing overall efficiency. convenient and efficient.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
Discover the cutting machine's advanced operation, effortlessly transporting glass from theconveyor belt to the worktable. Equipped with a sophisticated photoelectric scanning system, it records the glass's position automatically. The diamond-tipped cutting head, expertly guided by computerized programming, navigates the X and Y axes with precision, ensuring flawless substrate cuts. The machine's control system is fortified with a state-of-the-art CNC motion controller, while the drive system incorporates premier servo motors for optimal performance.
1. The fully automatic cutting machine sets the industry standard with its adoption of a cutting-edge servo direct drive structure. Paired with a top-grade linear guide rail, it delivers unparalleled stability, reliability, and extended service life.

2.Our cutting beam features an industrial aluminum integrated beam, extruded by a high-capacity extruder and fortified through aging treatment for enhanced strength. Precision-engineered by a large gantry machining center, it significantly elevates the equipment's accuracy and performance.

3.The cutting bridge is engineered with a dual drive system, offering exceptional diagonal accuracy and simple adjustment. This precision forms the bedrock for smooth edge grinding and effective processing in subsequent stages.

4.Achieve superior cutting precision and optimal edge breaking, dramatically reducing grinding wheel consumption during edge processing and significantly lowering production costs.

5.Our system features comprehensive alarm capabilities, along with a self-diagnostic function to continuously monitor performance and swiftly address any issues.

6.Equipped with a one-touch reset feature, our device simplifies preparations for automatic startup. Just a single touch on the screen can complete all necessary preparations, exponentially boosting operational efficiency.
7.The blade head is ingeniously protected by a lower blade safeguard function. In the event of blade misalignment or gaps, the system halts automatically, effectively preventing damage to both the machinery and the glass itself.
8.Our system supports multiple cutting operations Experience unparalleled operational flexibility with our diverse cutting modes, including assembly line cutting, photoelectric positioning, and direct cutting modes. Seamlessly set through user-friendly options. During processing, Effortlessly switch between automatic cutting and idle operation modes at any time to enhance productivity.

Comprehensive Equipment Composition:

Fully Automatic Cutting Machine: Featuring a robust chassis mechanism, crossbeam worktable for precision, advanced blade system, efficient conveying mechanism, state-of-the-art photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Introduction to Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Key Equipment Parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Innovative Air Floating Breaking Table

Overview of Equipment Features:

Our air floating breaking table utilizes a breaking rod to effortlessly assist in breaking pieces, or allows manual control for direct operations. The foot switch controls the breaking rod's action, ensuring ease of operation and maintenance-free reliability.

Detailed Equipment Parameters:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

Discover Shandong Guanhui Hollow Glass Materials Co., Ltd:

Proud producers of sophisticated glass machinery, including cutting, edging, washing, coating, gluing machines, and more. Our glass materials range from aluminum spacer bars to silicone sealants, catering to all your glass processing needs. We also specialize in spacer making machines, offering advanced aluminum and PP warm edge spacer making solutions.
With our own plant, cutting-edge equipment, skilled technical team, and dynamic sales force, we assure you of premier quality. Should our products pique your interest, please feel free to reach out to us.

Showcasing Our Professional Staff Style:

Frequently Asked Questions:
Q: Are you a manufacturer?
A: Absolutely, we boast our own production facility, state-of-the-art equipment, a dedicated technical team, and an efficient sales team.

Q: What guarantees do you offer?
A: 1. Enjoy peace of mind with our one-year comprehensive warranty, including parts.
2. We provide a free installation video for easy setup, or you can opt for professional installation services.
3. Receive an additional two-year supply of consumable parts for extended support.

Q: What is the estimated delivery time?
A: Delivery is prompt and efficient; expect within 30 working days upon deposit receipt.

Q: What payment methods do you accept?
A: We offer flexibility with your preferred payment method, including L/C, T/T, D/P, West-Union, and more.