Immerse yourself in a comprehensive understanding by thoroughly reading this manual before operating the equipment. Should you have any inquiries about unaddressed topics, we encourage you to reach out for prompt assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3, the main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10, common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) insulating glass hot press is an indispensable tool in the advanced processing of insulating glass, specifically designed for the efficient hot pressing of composite rubber strip-type insulating glass, ensuring a seamless production process.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
Incorporating a robust screw structure, the equipment's roller part enhances the yield of insulating glass significantly. Fabricated with premium rubber and steel, the transmission system assures reliable performance, user-friendly operation, and straightforward maintenance.
4. Main components
The machine is expertly constructed from parts dedicated to input, output, heating, roller pressing, and transmission, forming a cohesive and highly efficient unit.
4.1 Input and Output
This segment efficiently links sequential glass processes, facilitating the smooth transition of glass through each step of the hot pressing operation.
4.2. Heating part
Composed of steel rollers and a heating frame, this section precisely warms the glass to approximately 55°C, preparing it for seamless integration into the roller pressure segment.
4.3 Roller pressure part
Featuring press rollers, a lead screw, and a sturdy frame, this section adeptly molds the glass into its final insulating form upon entry.
4.4 Transfer Part
Employing a chain drive system powered by a reducer, this section adjusts the transfer speed via a frequency converter, optimizing power efficiency while ensuring stable glass movement.
4.5 Electrical system: The machine is equipped with a dedicated electric control cabinet, enabling centralized management and ensuring a safe and streamlined operation.
5. Working environment
For optimal operation, position the insulating glass hot press on a dry, non-corrosive indoor cement floor with temperatures between 15ºC-35ºC, and ensure access to a 380V, 50Hz power supply and water.
6. Handling and storage
To maintain the insulating glass hot press's performance and precision, consider the following critical guidelines during lifting and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the hot press and all accessories are securely fastened within the packaging to prevent damage from movement or collisions.
6.1.2 During storage and transportation, utilize the designated lifting signs to guide the proper use of soft lifting ropes, minimizing collision risk during transit.
6.2 Storage
6.2.1 For optimal preservation, the insulating glass hot press must reside in a well-ventilated, dry warehouse. Avoid any contact with corrosive materials to prolong its life and reliability. When stored outdoors, it is essential to implement effective rain and moisture protective measures.
6.2.2 Sealing: Maintain the integrity of the packaging to prevent rust for at least three months. Should this duration exceed three months, a resealing process is necessary to ensure continued protection.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Carefully unpack the container and transfer the insulating glass hot press along with its base to a secure location. Utilize appropriate transport equipment to position the glass press accurately and ensure it is perfectly leveled.
7.1.2 Grounding
To ensure safety, it is critical that the hollow glass hot pressing machine is properly grounded. Utilize a yellow and green dual-stranded soft copper wire insulator, ensuring a cross-sectional area of 2.5 square mm. Post-grounding, the resistance between the machine and the primary ground point should measure under 0.1 ohms.
7.1.3 Connecting the Power Supply: This precise equipment requires a 380V, 50Hz three-phase four-wire power system for optimal performance.
7.2 Adjustment: Begin by connecting the equipment, followed by leveling the entire machine to ensure flawless operation.
8. Use and Operation
Prior to use, verify that the equipment operates normally. Upon finishing operations, let the machine run without load for 2 minutes to monitor its technical status. Then, safely power off and stop the equipment.
9. Maintenance and Maintenance
Regular lubrication of the drive shaft is crucial to maintain seamless operation and extend the machine's lifespan.
10. Common Faults and Troubleshooting Methods
To empower users in swiftly diagnosing and addressing issues with the horizontal thermal sealing machine, common faults are dissected with their causes and remedies briefly outlined (refer to Table 1). In instances where faults persist beyond the scope of this chapter, a precise assessment based on specific conditions and practical experience is necessary. Conduct thorough checks, analyses, and interventions accordingly.
Q: How long is the delivery time?
A: The delivery time is a swift 15 days, ensuring prompt availability.
Q: How wide is it?
A: Available widths are 1200mm, 1600mm, and 1800mm, catering to diverse requirements.
Q: Is the operation complicated?
A: Operating this equipment is as easy as pie, ensuring user-friendly functionality.
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