Please ensure you read this comprehensive manual meticulously before commencing any operations. Should you have any questions or require further clarification beyond what is covered here, do not hesitate to contact us. Our team is always ready to assist you with any inquiries you might have.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is a vital asset in the specialized field of insulating glass deep processing. It is primarily designed for the meticulous hot pressing of insulating glass following the composite rubber strip processing phase, ensuring high precision and quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section boasts an ingenious screw structure, remarkably enhancing the production efficiency of insulating glass. Constructed using premium rubber and sturdy steel pipes, the transmission part guarantees reliable performance, easy operability, and maintenance simplicity.
4. Main components
The machine comprises several crucial components: input, output, heating, roller pressing, transmission, and more, each playing a significant role in its functionality.
4.1 Input and Output
This segment is chiefly responsible for interlinking glass processes, enabling smooth and efficient transfer during the hot pressing stage.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this section precisely heats the glass to around 55°C before skillfully guiding it to the roller pressure section for further processing.
4.3 Roller pressure part
This section, with its expertly designed press rollers, lead screws, and frames, meticulously shapes the insulating glass as it passes through, ensuring it meets the highest standards of form and function.
4.4 Transfer Part
Utilizing a chain drive mechanism powered by a reducer, the transmission system allows for flexible output speed adjustments through a frequency converter, significantly reducing power consumption while ensuring stable and smooth glass transmission.
4.5 Electrical system: Featuring a dedicated electric control cabinet, the system facilitates centralized control, ensuring secure and efficient operations throughout.
5. Working environment
For optimal operation, the insulating glass hot press should be situated in a dry, gas-free indoor environment with a solid cement floor, maintained within a temperature range of 15ºC to 35ºC. It requires a power supply of 380V, 50Hz, and a readily available water source.
6. Handling and storage
To preserve the performance and precision of the insulating glass hot press, adhere to the following critical handling and storage guidelines:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packaging to prevent any potential damage from mutual collisions.
6.1.2 During transportation and storage, make use of lifting soft ropes, strictly following lifting signs, and take care to avoid collisions during transit.
6.2 Storage
6.2.1 To guarantee the enduring performance and unparalleled efficiency of the insulating glass hot press, it should be stored in a meticulously well-ventilated and dry warehouse environment. It is imperative to entirely avoid storage alongside any corrosive substances to avert potential damage. If outdoor storage becomes essential, deploy robust rain and moisture-proof precautions to safeguard the equipment.
6.2.2 Sealing: Properly sealing the equipment is of utmost importance to ward off rust caused by insufficient packaging within the initial three months. Extending beyond three months necessitates a thorough resealing process to preserve its pristine condition and functionality.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unboxing the container, ensure a meticulous relocation of the insulating glass hot press and its packaging base to a steadfast and secure position. Employ suitable transportation tools to transfer the hot press to its designated site, ensuring precise leveling to achieve peak performance.
7.1.2 Grounding
For paramount safety, the hollow glass hot pressing machine must be expertly grounded. Implement a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Once grounded, the resistance between the equipment body and the primary ground point should be maintained at less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal functionality, the machine demands a robust power supply of 380V, 50Hz within a three-phase four-wire system.
7.2 Adjustment: Initiate by establishing all necessary equipment connections, then meticulously level the entire machine to assure seamless and efficient operation.
8. Use and operation
Before engaging in operation, perform a comprehensive inspection of the equipment to confirm its flawless operational status. Prior to powering down, allow the machine to run idle for 2 minutes to assess its technical condition, then proceed to safely deactivate the power and cease all operations.
9. Maintenance and maintenance
Consistently apply lubrication to the drive shaft to guarantee smooth, uninterrupted, and efficient machinery operation.
10. Common faults and troubleshooting methods
To empower users with insights into potential malfunctions of the horizontal thermal sealing machine, this section dissects common problems and their origins, offering succinct solutions (refer to Table 1). In the event of an unresolved fault by this guide, conduct an accurate diagnosis based on specific scenarios and practical proficiency, followed by an exhaustive check, analysis, and solution application.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: Available in widths of 1200mm, 1600mm, and 1800mm, it caters to diverse needs.
Q: Is the operation complicated?
A: The operation is exceptionally simple and wonderfully user-friendly.
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