Before diving into the operation of this machine, it is essential to meticulously peruse this detailed manual. It is crafted to guide you through every step, ensuring a smooth and efficient experience. Should you have any questions or require further elucidation beyond what this manual covers, we warmly invite you to contact us. We are here to offer assistance and ensure your complete understanding and satisfaction.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is a cornerstone in the nuanced field of insulating glass deep processing. Its primary role is the accurate hot pressing of insulating glass following the composite rubber strip processing phase. This equipment is designed with precision and efficiency in mind, ensuring high-quality results in every application.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
Within the equipment's roller section lies a pioneering screw structure, which markedly elevates the production yield of insulating glass. Constructed from top-tier rubber and durable steel pipe, the transmission part guarantees reliable performance, user-friendly operation, and easy maintenance, making it an indispensable tool for your production line.
4. Main components
The machine comprises several essential components: input, output, heating, roller pressing, and transmission, among others. These elements work in harmony to optimize the glass processing experience.
4.1 Input and Output
This section is dedicated to seamlessly connecting glass from one processing stage to the next, ensuring a smooth and efficient transfer throughout the hot pressing process.
4.2. Heating part
With its steel rollers and dual heating frames, this section gently warms the glass to an optimal temperature of around 55°C. This careful heating prepares the glass for its journey to the roller pressure section, where further shaping occurs.
4.3 Roller pressure part
Equipped with precision components such as press rollers, lead screws, and frames, this section deftly forms the insulating glass, ensuring it achieves the highest standards of form and function from the moment it enters.
4.4 Transfer Part
The machine's transfer system utilizes a chain drive mechanism, efficiently powered by a reducer. With adjustable output speeds through a frequency converter, it minimizes power consumption while maintaining consistent and smooth glass transmission, providing reliability and efficiency in operation.
4.5 Electrical system: Featuring a specialized electric control cabinet, this machine offers centralized control, ensuring operations are conducted with precision and safety.
5. Working environment
For optimal performance, the insulating glass hot press should be situated in a dry, gas-free indoor environment with a solid cement base. The ambient temperature should be maintained between 15ºC and 35ºC. A power supply of 380V, 50Hz, along with a water source, is necessary to ensure the machine functions flawlessly.
6. Handling and storage
To preserve the insulating glass hot press's performance and accuracy, meticulous attention must be given during handling and storage. Following these guidelines will ensure longevity and efficiency:
6.1 Matters to be noted during transportation:
6.1.1 Securely fasten the certified insulating glass hot press and its accessories within the packing box. This precaution prevents any potential damage from contact or collisions.
6.1.2 While transporting and storing, utilize soft lifting ropes and adhere to clear lifting indications. Avoid any collisions during transit to safeguard the equipment.
6.2 Storage
6.2.1 To ensure the enduring efficiency and longevity of the insulating glass hot press, it must be housed in a well-ventilated and dry warehouse. It is imperative to avoid storing it alongside any corrosive substances to safeguard against potential damage. Should outdoor storage become unavoidable, implement rigorous rain and moisture-proof measures to shield the equipment from adverse conditions.
6.2.2 Sealing: Properly sealing the equipment is crucial to avert rusting caused by inadequate packaging within a three-month period. If the storage duration extends beyond three months, resealing becomes essential to uphold the equipment's pristine condition and optimal performance.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking the container, meticulously relocate the insulating glass hot press and its packaging base to a secure and stable location. Employ suitable transport tools to transfer the hot press to its designated site, ensuring it is leveled with precision for superior performance.
7.1.2 Grounding
For paramount safety, ensure the body of the hollow glass hot pressing machine is grounded properly. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, confirm that the resistance between the body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: Optimize the machine's operation by connecting it to a power supply of 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Initiate the process by connecting all necessary equipment, then meticulously level the entire machine to ensure smooth and seamless operation.
8. Use and operation
Before commencing operation, perform a thorough inspection of the equipment to verify normal functionality. Prior to shutting down, let the equipment run idle for 2 minutes to assess its technical status, then safely power down and halt operation.
9. Maintenance and maintenance
Regular lubrication of the drive shaft is essential to maintain smooth and efficient operation, ensuring the longevity and reliability of the machinery.
10. Common faults and troubleshooting methods
Empowering users with insights into potential faults in the horizontal thermal sealing machine, this section examines common issues and their causes, providing concise solutions (see Table 1). If a fault arises that is not addressed by this guide, accurately diagnose the issue based on specific circumstances and practical expertise, followed by thorough checking, analysis, and implementation of a tailored solution.
Q: How long is the delivery time?
A: Enjoy a remarkably swift delivery time of just 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, perfectly catering to your specific requirements.
Q: Is the operation complicated?
A: The operation is delightfully simple and designed to be user-friendly, ensuring ease of use for all operators.
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