We kindly urge you to thoroughly peruse this manual before operating the product. Should you have inquiries regarding any unaddressed topics, please do not hesitate to reach out to us for further assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3, the main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10, common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential apparatus in the specialized processing of insulating glass. It is chiefly utilized for the seamless hot pressing of insulating glass following the composite rubber strip type processing.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section employs a sophisticated screw structure, significantly boosting the yield of insulating glass. Crafted from premium rubber and steel pipe, the transmission part ensures enduring reliability, straightforward operation, and minimal maintenance.
4. Main components
The machinery comprises several critical sections including input, output, heating, and roller pressing components among others.
4.1 Input and Output
This segment is pivotal for linking glass from one production stage to the next, facilitating smooth transition during hot pressing processes.
4.2. Heating part
Composed of a robust steel roller and heating framework, this section elevates the glass surface temperature to approximately 55°C, preparing it for the roller pressure phase.
4.3 Roller pressure part
This integral segment features a press roller, lead screw, and frame, expertly shaping the glass into a refined insulating form upon entry.
4.4 Transfer Part
Utilizing chain drive mechanics, the machine's transfer roller speed is finely tuned via a frequency converter and reducer, optimizing power usage and ensuring the glass transitions with remarkable stability.
4.5 Electrical system: The machine's independent electric control cabinet facilitates streamlined centralized control for enhanced safety and operational efficiency.
5. Working environment
Ideal placement for the insulating glass hot press is on a dry, non-corrosive, indoor hard cement surface, within a 15ºC-35ºC range, equipped with 380V, 50Hz power, and water supply.
6. Handling and storage
To maintain optimal performance and precision of the insulating glass hot press, adherence to the following guidelines during lifting and storage is crucial:
6.1 Matters to be noted during transportation:
6.1.1 Securely anchor the insulating glass hot press and its accessories within the packaging to avert damage from mutual collisions.
6.1.2 During storage and transport, employ lifting ropes in accordance with designated lift signs, mitigating collision risks on roadways.
6.2 Storage
6.2.1 To maintain the impeccable functionality of the insulating glass hot press, it should be stored in a well-ventilated and dry warehouse. Strict caution must be exercised to prevent storage alongside corrosive substances. In the instance of outdoor storage, ensure robust rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: To prevent any risk of rust due to improper packaging, seal the equipment to safeguard it for up to three months. If the storage duration exceeds three months, it is imperative to perform a resealing process.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking, carefully relocate the insulating glass hot press and its packaging base to a secure position. Utilize appropriate transport tools to shift the hot press to its designated spot and ensure it is properly leveled.
7.1.2 Grounding
For enhanced safety, the body of the hollow glass hot pressing machine must be effectively grounded. This involves using a yellow and green double-stranded soft copper insulator with a cross-sectional area of 2.5 square mm. Post-grounding, ensure that the resistance between the machine body and the main ground point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: Connect to a power supply that operates on a 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Begin by connecting the equipment, then proceed to level the entire machine for optimal operation.
8. Use and operation
Prior to operation, verify the equipment's normal functionality. When ceasing operations, let the equipment run idle for 2 minutes to monitor its technical condition, followed by switching off the power for a safe shutdown.
9. Maintenance and maintenance
Ensure regular lubrication of the drive shaft to maintain smooth operation.
10. Common faults and troubleshooting methods
To empower users with the ability to swiftly address common faults in the horizontal thermal sealing machine, a detailed analysis of faults and their causes is provided. Brief elimination methods are outlined (see Table 1). Should a fault arise, rely on specific situation assessments and practical experience for accurate judgement and resolution, beyond the content of this chapter.
Q: How long is the delivery time?
A: 15 days.
Q: How wide is it?
A: 1200/1600/1800mm.
Q: Is the operation complicated?
A: It's as simple as pie.
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