Product Description
Introducing the epitome of technological advancement and efficiency—our Automatic Vertical Multifunctional CNC Super Spacer Insulating Glass Production Line Machine. Masterfully engineered, this marvel of innovation revolutionizes high-performance glass processing, setting a new standard for excellence.
Specifically designed with precision in mind for crafting impeccable Double Glazed Hollow Glass, this machine elevates quality and reliability to unprecedented heights, ensuring flawless results with each use.
This sophisticated production line is a master of its craft, deftly producing both standard and low-e insulating glass. Its high levels of automation, outstanding efficiency, and intuitive operation make it an unparalleled asset and an indispensable tool for high-volume manufacturing in any contemporary glass production facility.
Section 01: Input Conveyor
This critical section expertly guides the glass to the washing and drying station. Utilizing advanced carbon fiber conductive brushes, it flawlessly detects coatings on both standard and Low-e glass, ensuring a seamless transition to the subsequent stage.
Section 02: Glass Washing and Drying SectionGlass Washing and Drying Section
1.Constructed with robust stainless and corrosion-resistant materials, this section promises enduring durability across all washing areas, water tanks, and pathways, ensuring long-lasting performance.
2.Equipped with six independently driven brushes, each powered by its motor, this feature ensures that operational continuity is maintained even if one motor encounters an issue, providing uninterrupted service.
3.The innovative coupling design directly links the brush to the motor, eliminating slip or idle motor challenges, guaranteeing seamless operation.
4.The first three brushes are exquisitely soft, with a delicate diameter of 0.1 mm—ideal for gently caring for Low-E glass without damaging the film. The subsequent three are sturdier with a 0.2 mm diameter, ensuring thorough cleaning of standard glass, striking the perfect balance between care and effectiveness.
Section 03: Glass Inspection Conveyor with a Conveniently Openable Rear Door
Section 04:Featuring a tilting table designed for the efficient manual application of the Super Spacer, this section is a pivotal step in the production process.
Section 05:Precision is key in this section, where Georgian bars are applied with the utmost care and expertise to ensure both aesthetic appeal and structural integrity.
Section 06: Inside Assembly & Panel Press with Integrated Argon Gas Inflation
1.A denser steel frame enhances strength and stability, providing unparalleled support throughout the entire assembly process.
2. The panel press is precisely controlled byan advanced servo motor, allowing for meticulous adjustments and flawless pressing.
3.The front pressing plate's steel frame is ingeniously designed witha dual-layer configuration, enabling flawless flatness adjustment for optimal panel pressing, ensuring every product meets exacting standards.
4.Each suction cup on the panel press is equipped with an independentlogic valve, allowing for partitioned operation based on glass size, thereby ensuring precision and flexibility in the process.
5.Seamless and automaticargon gas filling: Ideally tailored for double and triple IGUs, the inflation process starts from the bottom, delivering superior results and significantly enhancing insulation efficiency.
Section 07: Output Conveyor
This segment excels in transferring and storing glass with expertise, significantly boosting operational efficiency and ensuring a smooth, seamless workflow.
Experience unparalleled efficiency as our system, when seamlessly integrated with the sealing robot, skillfully manages and houses glass units. This ensures an uninterrupted flow from the production line to storage, maintaining smooth continuity and optimal operations.
Technical Parameters:Technical ParametersParam
Max. glass size
|
2000*2500mm
|
Min. glass size
|
500*300mm
|
Pane glass thickness
|
3-12mm
|
Max. Insulating glass thickness
|
12-80mm
|
Glass washing speed
|
3-12m/min
|
Working speed
|
2-48m/min
|
Air pressure
|
0.8m³/min
|
Water electrical conductivity
|
≤40µS/cm
|
Overall dimension
|
18760*3500*2850mm
|
We proudly present a wide selection of model sizes, each designed to cater to your diverse needs. For detailed and bespoke information, reach out to us. We are committed to helping you discover the ideal solution tailored precisely to your unique specifications.