We invite you to dive into this comprehensive manual, thoughtfully crafted to guide your experience with clarity and confidence. Should you encounter any questions or need further elucidation beyond what is covered here, please do not hesitate to contact us. Our team is always ready to assist.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press emerges as a cornerstone in the specialized realm of insulating glass deep processing. This essential equipment is primarily dedicated to the meticulous hot pressing of insulating glass, a critical step following the processing of composite rubber strips.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of this apparatus leverages a cutting-edge screw design, remarkably enhancing the output of insulating glass. Constructed from premium rubber and sturdy steel pipe, the transmission component guarantees reliable performance, user-friendly operation, and simple maintenance.
4. Main components
The machine is an assembly of crucial parts: input, output, heating, roller pressing, transmission, among others, each playing a vital role in its operation.
4.1 Input and Output
This segment ensures the seamless transition of glass from one process stage to the next, facilitating an uninterrupted flow during the glass hot pressing operation.
4.2. Heating part
Comprising steel rollers and dual heating frames, this segment gently heats the glass to the ideal temperature of around 55°C, before seamlessly transitioning it to the roller pressure section for further refinement.
4.3 Roller pressure part
With elements such as press rollers, lead screws, and frames, this section expertly molds the insulating glass upon entry, ensuring it achieves its optimal form and functionality.
4.4 Transfer Part
The machine's sophisticated transmission system utilizes a chain drive mechanism powered by a reducer. Adjusting the output speed through a frequency converter significantly reduces overall power consumption while maintaining stable and efficient glass transmission.
4.5 Electrical system: Outfitted with a dedicated electric control cabinet, the machine provides centralized control and ensures secure, efficient operations.
5. Working environment
For optimal performance of the insulating glass hot press, it's best positioned in a dry, gas-free indoor environment with a solid cement floor, kept between 15ºC and 35ºC. Ensure it has access to a 380V, 50Hz power source and a reliable water supply.
6. Handling and storage
Preserving the performance and precision of the insulating glass hot press requires careful attention to handling and storage. Keep these essential guidelines in mind:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the secure fastening of the certified insulating glass hot press and its accessories in the packing box to avert any damage from collisions during transit.
6.1.2 While transporting and storing, use lifting soft ropes as directed by lifting signs, avoiding any impacts during road transit.
6.2 Storage
6.2.1 For the enduring longevity and peak efficiency of your insulating glass hot press, it is imperative to store the equipment in a well-ventilated, dry warehouse. Steer clear of any corrosive substances that might inflict damage. Should you need to store it in an open area, it is essential to implement rigorous rain and moisture-proof measures to safeguard the equipment.
6.2.2 Sealing: To combat rusting from suboptimal packaging, ensure a meticulous seal is applied to the equipment. This is crucial within the first three months. If the equipment remains stored beyond three months, resealing is vital to preserve its perfect condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: As you unpack the container, delicately transport the insulating glass hot press and its packaging base to a secure, stable location. Employ suitable transport tools to maneuver the hot press to its designated position, and ensure it is perfectly leveled for peak operational performance.
7.1.2 Grounding
For maximum safety, ensure the hollow glass hot pressing machine is grounded impeccably. Use a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, the resistance between the machine and the main ground point should be less than 0.1 ohms.
7.1.3 Connecting the Power Supply: This advanced machine requires a power supply of 380V, 50Hz in a three-phase four-wire system to function optimally.
7.2 Adjustment: After connecting all necessary equipment, meticulously level the entire machine to guarantee seamless operation.
8. Use and operation
Before commencing operations, conduct a thorough inspection of the equipment to ensure it is operating flawlessly. Before shutting down, let it run idle for 2 minutes to observe its technical condition, then safely power off and halt operations.
9. Maintenance and maintenance
Ensure the regular lubrication of the drive shaft to maintain smooth and efficient machinery operation.
10. Common faults and troubleshooting methods
This section empowers users with insights into common faults of the horizontal thermal sealing machine, analyzing typical issues and their causes while offering concise remedies (refer to Table 1). If a fault emerges which this guide does not resolve, carry out a precise diagnosis based on specific circumstances and practical expertise, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is impressively swift at just 15 days, ensuring you can begin your operations without delay.
Q: How wide is it?
A: Our product offers versatile width options of 1200mm, 1600mm, and 1800mm, perfectly catering to your specific requirements.
Q: Is the operation complicated?
A: Absolutely not! The operation is wonderfully straightforward and exceptionally user-friendly, making it accessible for all.
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