We kindly invite you to immerse yourself in this detailed manual to fully acquaint yourself with our product before commencing any operations. Should you have any questions or require further clarification on aspects not covered herein, please do not hesitate to contact our dedicated support team.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an indispensable asset in the realm of insulating glass deep processing. This sophisticated machine excels in the precise and efficient hot pressing of insulating glass, right after the composite rubber strip processing phase, ensuring exceptional quality and performance.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of this advanced equipment features an innovative screw structure that notably enhances the production yield of insulating glass. Constructed from premium rubber and sturdy steel pipe, the transmission part delivers reliable performance, user-friendly operation, and minimal maintenance effort.
4. Main components
This machine comprises several essential components, including input, output, heating, roller pressing, transmission, and more, each playing a critical role in its seamless operation.
4.1 Input and Output
This vital segment efficiently connects glass from one processing phase to another, ensuring a smooth and uninterrupted transfer during the hot pressing process.
4.2. Heating part
With its combination of steel rollers and upper and lower heating frames, this component gently heats the glass to an optimal 55°C before smoothly transitioning it to the roller pressure section for further precision processing.
4.3 Roller pressure part
Equipped with expertly engineered press rollers, lead screws, and frames, this section skillfully shapes the insulating glass, ensuring each piece achieves its ideal form and function.
4.4 Transfer Part
Employing a sophisticated chain drive mechanism powered by a reducer, this system allows for adjustable output speed through a frequency converter, significantly reducing power consumption while maintaining stable and consistent glass transmission.
4.5 Electrical system: Outfitted with a dedicated electric control cabinet, the machine ensures centralized, secure, and efficient control over its operations.
5. Working environment
To optimize performance, the insulating glass hot press should be operated in a dry, gas-free indoor setting with a stable, hard cement floor. The ideal environmental conditions include a temperature range of 15ºC to 35ºC, alongside a reliable 380V, 50Hz power supply and access to a water source.
6. Handling and storage
Preserving the exceptional performance and precision of the insulating glass hot press requires careful attention to specific handling and storage guidelines:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the insulating glass hot press and its accessories are securely fastened within the packing box to prevent any damage from mutual collisions during transit.
6.1.2 Utilize soft lifting ropes for safe transportation and storage, strictly adhering to lifting signs while avoiding any collisions during road transit.
6.2 Storage
6.2.1 To ensure the long-lasting performance and exceptional efficiency of your insulating glass hot press, it is paramount to store it in a well-ventilated and dry warehouse environment. Avoiding any proximity to corrosive substances is essential to prevent damage. If outdoor storage becomes unavoidable, implement rigorous rain and moisture-proof measures to safeguard the equipment against the elements.
6.2.2 Sealing: Proper sealing of the equipment is vital to prevent rusting from insufficient packaging within a three-month period. If storage extends beyond three months, resealing the equipment is crucial to preserve its pristine condition and ensure continued optimal functionality.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: Upon removing the container, meticulously relocate your insulating glass hot press and its packaging base to a safe and stable area. Utilizing appropriate transport tools, position the hot press at its intended location, ensuring it is leveled precisely to achieve peak performance.
7.1.2 Grounding
For uncompromised safety, the hollow glass hot pressing machine should be properly grounded. Employ a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, ensure the resistance between the machine body and the main ground point measures less than 0.1 ohms, guaranteeing safety and reliability.
7.1.3 Connecting the Power Supply: The machine demands a robust power supply of 380V, 50Hz utilizing a three-phase four-wire system to deliver impeccable performance.
7.2 Adjustment: Initiate by connecting all requisite equipment, then proceed to meticulously level the entire machine to assure seamless and flawless operation.
8. Use and Operation
Before embarking on any operations, conduct a thorough inspection of the equipment to ensure it is operating at optimal levels. Prior to shutdown, allow the equipment to idle for a period of 2 minutes to assess its technical condition, subsequently turning off the power safely to conclude operations.
9. Maintenance and Maintenance
Engage in regular lubrication of the drive shaft to promote smooth and efficient operation, ensuring your equipment continues to perform at its best.
10. Common Faults and Troubleshooting Methods
Empowering users with insights into potential faults of the horizontal thermal sealing machine, this section delves into common issues and their origins, while offering clear solutions (refer to Table 1). In the event a fault arises not addressed by this guide, conduct a precise diagnosis based on specific conditions and practical expertise, followed by an exhaustive check, analysis, and implementation of solutions.
Q: How long is the delivery time?
A: The delivery time is a remarkably swift 15 days, ensuring you receive your product promptly.
Q: How wide is it?
A: It is available in versatile widths of 1200mm, 1600mm, and 1800mm, tailored to suit your specific requirements.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and user-friendly, designed for ease and convenience.
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