Please peruse this exhaustive manual attentively before commencing any operations. Should you have any questions or seek further clarification on aspects not covered herein, do not hesitate to contact us for assistance and guidance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an indispensable asset within the specialized realm of insulating glass deep processing. This advanced equipment excels in the meticulous hot pressing of insulating glass, following the composite rubber strip processing phase, ensuring precision and consistency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section hosts a revolutionary screw structure, markedly enhancing the yield of insulating glass. Constructed from premium rubber and durable steel pipe, the sophisticated transmission part guarantees reliable performance, user-friendly operation, and seamless maintenance.
4. Main components
The machine comprises several essential segments: input, output, heating, roller pressing, transmission, and more, each playing a critical role in the overall functionality.
4.1 Input and Output
This segment is crucial for linking glass from one stage to the next, ensuring an effortless and smooth transfer during the intricate hot pressing procedure of the glass.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this segment meticulously heats the glass to an ideal temperature of approximately 55°C, priming it for flawless transfer to the roller pressure section for subsequent processing.
4.3 Roller pressure part
Housing elements such as press rollers, lead screws, and frames, this section masterfully shapes insulating glass upon entry, ensuring impeccable form and functionality.
4.4 Transfer Part
Boasting a chain drive mechanism powered by a reducer, the transmission system of the machine allows for output speed adjustments via a frequency converter, significantly reducing the overall power consumption while ensuring smooth and stable glass movement.
4.5 Electrical system: Equipped with a dedicated electric control cabinet, the machine provides centralized control and secure, reliable operations.
5. Working environment
For optimal performance of the insulating glass hot press, it is recommended to operate in a dry, gas-free indoor environment with a hard cement floor, maintaining temperatures between 15ºC and 35ºC, requiring a 380V, 50Hz power supply and a water source.
6. Handling and storage
To preserve the precision and effectiveness of the insulating glass hot press, it is imperative to observe the following guidelines during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened inside the packing box, safeguarding them against damage from mutual collision.
6.1.2 During transit and storage, use lifting soft ropes, adhere strictly to lifting signs, and avert any collisions during road transport.
6.2 Storage
6.2.1 To guarantee the long-lasting performance and efficiency of the insulating glass hot press, it is essential to store it in a well-ventilated and dry warehouse. Absolutely avoid exposure to corrosive substances to prevent any potential damage. In cases where open area storage is unavoidable, it is crucial to implement comprehensive rain and moisture-proof measures to protect this valuable equipment.
6.2.2 Sealing: Proper sealing of the equipment is vital to prevent rusting caused by inadequate packaging within a three-month period. If storage extends beyond three months, resealing becomes essential to ensure the equipment remains in optimal condition, preserving its functionality and performance.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon carefully unpacking the container, meticulously relocate the insulating glass hot press along with its packaging base to a secure and stable position. Utilize appropriate transportation tools to safely move the hot press to its specified location, ensuring it is accurately leveled for achieving superior performance.
7.1.2 Grounding
Ensuring utmost safety, the hollow glass hot pressing machine's body must be properly grounded. Employ a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, confirm that the resistance between the body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal operation, the machine necessitates a power supply of 380V, 50Hz within a three-phase four-wire system.
7.2 Adjustment: Start by interconnecting all necessary equipment, followed by meticulously leveling the entire machine to ensure smooth and efficient operation.
8. Use and operation
Before operation, meticulously inspect the equipment to confirm normal functionality. Prior to shutting down, allow the equipment to run idle for 2 minutes to assess its technical status, then safely turn off the power to conclude the operation.
9. Maintenance and maintenance
Regularly lubricate the drive shaft to ensure seamless and efficient operation.
10. Common faults and troubleshooting methods
To empower users with a clear understanding of potential issues in the horizontal thermal sealing machine, this section delves into common faults and their origins, while providing concise solutions (refer to Table 1). Should an issue arise that this guide does not resolve, it is crucial to perform accurate diagnostics based on specific circumstances and practical expertise, followed by thorough checks, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: It comes in versatile widths of 1200mm, 1600mm, and 1800mm to perfectly suit your specific requirements.
Q: Is the operation complicated?
A: The operation is wonderfully simple and exceptionally user-friendly, ensuring ease of use.
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