We invite you to delve into this extensive manual meticulously before commencing any operation. Should you have queries or require further explanations beyond the scope of this manual, do not hesitate to connect with us for assistance.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press represents a quintessential tool in the sophisticated realm of insulating glass deep processing. It is primarily engaged in the exacting hot pressing of insulating glass subsequent to the composite rubber strip processing stage.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
The roller section is enhanced with a pioneering screw structure, vastly elevating the production efficiency of insulating glass. Constructed with premium rubber and durable steel pipes, the transmission part guarantees reliable performance, ease of operation, and simple maintenance.
4. Main Components
The machine comprises several essential components: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
This section is chiefly responsible for connecting glass from one stage to another, ensuring a smooth transition process during the glass's hot pressing phase.
4.2. Heating Part
Equipped with steel rollers and both upper and lower heating frames, this section gently elevates the glass's temperature to around 55°C, preparing it for seamless transfer to the roller pressure phase for continued processing.
4.3 Roller Pressure Part
Incorporating elements such as press rollers, lead screws, and frames, this section skillfully shapes the insulating glass upon entry, guaranteeing perfect form and optimal function.
4.4 Transfer Part
The machine's transmission mechanism features a chain drive system powered by a reducer. By adjusting the output speed with a frequency converter, it effectively reduces the machine's power consumption while ensuring a stable and uninterrupted glass transfer process.
4.5 Electrical System: Equipped with a specialized electric control cabinet, the machine facilitates centralized control and secure operations.
5. Working Environment
The ideal setting for operating the insulating glass hot press is within a dry, gas-free indoor area with a solid cement floor, maintaining ambient temperatures between 15ºC and 35ºC. It requires a power supply of 380V, 50Hz, along with a water source.
6. Handling and Storage
To uphold the insulating glass hot press's peak performance and precision, the following guidelines are essential during its handling and storage:
6.1 Important Considerations During Transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are tightly secured within the packaging to avert any damage from internal collisions.
6.1.2 During transportation and storage, employ lifting soft ropes, following the lifting indicators strictly, and avoid any bumps or impacts during road travel.
6.2 Storage
6.2.1 To guarantee the enduring performance and exceptional efficiency of the insulating glass hot press, it is imperative that it is stored in a location that is both well-ventilated and dry. It is absolutely essential to avoid storing the equipment alongside any corrosive materials, as this could lead to potential damage. In instances where open area storage is unavoidable, it is crucial to implement stringent protective measures against rain and moisture to safeguard the equipment.
6.2.2 Sealing: Proper sealing of the equipment is of utmost importance to ward off rust that can occur due to improper packaging within a three-month period. If this duration exceeds three months, it becomes essential to reseal the equipment to preserve its optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon opening the container, carefully transfer the insulating glass hot press along with its packaging base to a secure and stable location. Employ the use of appropriate transport tools to relocate the hot press to its designated area, ensuring it is perfectly leveled to achieve peak performance.
7.1.2 Grounding
For absolute safety, it is crucial that the body of the hollow glass hot pressing machine is expertly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) boasting a cross-sectional area of 2.5 square mm. After grounding is complete, the resistance between the body and the primary ground point should register less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine demands a power supply of 380V, 50Hz three-phase four-wire system to function at its optimal capacity.
7.2 Adjustment: Start by connecting all requisite equipment, then meticulously level the entire machine to guarantee seamless operation.
8. Use and operation
Before commencing operations, conduct a thorough inspection of the equipment to verify it is in proper working order. Prior to shutdown, allow a 2-minute idle run to assess its technical state, then proceed to safely power off and halt operations.
9. Maintenance and maintenance
Ensure regular lubrication of the drive shaft to maintain smooth and efficient operational continuity.
10. Common faults and troubleshooting methods
Equip yourself with a comprehensive understanding of potential faults in the horizontal thermal sealing machine. This section delves into common issues and their origins, providing concise solutions (as illustrated in Table 1). Should a fault arise that is not resolved by this guide, conduct an accurate diagnosis based on specific circumstances and practical expertise, followed by a thorough inspection, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is a remarkably swift 15 days, ensuring you receive your product promptly.
Q: How wide is it?
A: Our product is available in widths of 1200mm, 1600mm, and 1800mm, perfectly catering to your diverse needs.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and designed with user-friendliness in mind.
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