Immerse yourself in this thorough and detailed manual before stepping into operation. Should there be any questions or clarifications unaddressed within these pages, we warmly invite you to reach out to us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an indispensable tool in the sophisticated realm of insulating glass deep processing. It primarily serves to meticulously hot press insulating glass following the composite rubber strip processing stage, ensuring high precision and quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section is crafted with an advanced screw structure, significantly enhancing the production of insulating glass. Built with premium rubber and durable steel pipe, the transmission component promises reliable performance, easy operation, and seamless maintenance.
4. Main components
The equipment is thoughtfully designed with several key parts: input, output, heating, roller pressing, transmission, and more, each playing a crucial role in efficient operations.
4.1 Input and Output
This critical component ensures the seamless transition of glass from one phase to the next during the hot pressing process, ensuring smooth and efficient handling.
4.2. Heating part
Composed of steel rollers and dual heating frames, this part delicately warms the glass to an ideal temperature of around 55°C, preparing it for subsequent roller pressing with precision.
4.3 Roller pressure part
Equipped with high-quality press rollers, precision lead screws, and sturdy frames, this segment shapes the insulating glass perfectly, ensuring flawless form and functionality.
4.4 Transfer Part
The machine's transmission system employs an efficient chain drive mechanism powered by a reducer. By adjusting the output speed with a frequency converter, it minimizes energy consumption while maintaining stable and smooth glass transportation.
4.5 Electrical system: Equipped with a dedicated electric control cabinet, the machine provides centralized control and ensures safe and efficient operations at all times.
5. Working environment
For optimal performance, the insulating glass hot press should operate in a dry, gas-free indoor area with a solid cement floor. Maintain an ambient temperature between 15ºC to 35ºC, with a power supply of 380V, 50Hz, and access to a water source for cooling.
6. Handling and storage
To preserve the exceptional performance and precision of the insulating glass hot press, consider these essential factors during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Securely fasten the certified insulating glass hot press and its accessories in the packing box to prevent any damage caused by mutual collision during transit.
6.1.2 During both transportation and storage, utilize lifting soft ropes, strictly adhering to lifting indicators, and avoid any impact during road transportation.
6.2 Storage
6.2.1 Ensure the insulating glass hot press's longevity and performance by storing it in a well-ventilated, dry location. Completely avoid any proximity to corrosive substances to avert damage. If outdoor storage is unavoidable, employ comprehensive rain and moisture-proof strategies to safeguard the equipment.
6.2.2 Sealing: To avert rust caused by inadequate packaging, it is imperative to seal the equipment properly within three months. If storage extends beyond this period, resealing is crucial to maintaining the equipment in peak condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon container unpacking, meticulously transport the insulating glass hot press and its base to a secure, stable site. Employ appropriate transportation tools to relocate the hot press to its designated position and ensure it is perfectly leveled for exceptional performance.
7.1.2 Grounding
For paramount safety, ensure the hollow glass hot pressing machine is properly grounded using a yellow and green double-stranded soft copper conductor with a cross-sectional area of 2.5 square mm. After grounding, the resistance between the machine's body and the primary ground point should be below 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal operation, the machine requires a 380V, 50Hz three-phase four-wire power supply system.
7.2 Adjustment: Begin by connecting all essential equipment and proceed to meticulously level the machine to ensure seamless operation.
8. Use and operation
Before commencing operations, conduct a thorough inspection of the equipment to ascertain normal functioning. Prior to shutdown, permit the equipment to run idle for a brief 2 minutes to monitor its technical status, then safely disconnect the power and halt operation.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to guarantee smooth and efficient operation.
10. Common faults and troubleshooting methods
To empower users with knowledge of potential issues in the horizontal thermal sealing machine, this section dissects common problems and their sources, offering concise solutions (refer to Table 1). In the event of an unresolved fault, meticulously diagnose the issue based on specific conditions and practical expertise, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: Experience speedy delivery with a swift turnaround time of just 15 days.
Q: How wide is it?
A: Available in versatile widths of 1200mm, 1600mm, and 1800mm, tailored to meet your specific requirements.
Q: Is the operation complicated?
A: Delight in the simplicity and user-friendliness of its operation, making it effortlessly easy to use.
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