Automated Glass Cutting Machinery for Improved Cutting Accuracy

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

Introducing our state-of-the-art intelligent glass cutting assembly line, featuring an impressive trio of systems designed to elevate your production efficiency:the advanced loading table, precision-engineered cutting table, and innovative breaking table. Our glass cutting process isfully automated, enabling swift, precise, and efficient picking, cutting, and air floating table breaking. For added versatility, explore our optional features like automatic labeling, Low-e film removal, and sophisticated laser marking, ensuring seamless adaptation for both straight and complex irregular cutting patterns across applications in construction, decoration, home appliances, mirror splicing, handicrafts, and beyond.

Experience the seamless workflow: Our loading machine incorporates mechanical flipping, expertly lifting glass raw sheets from the material rack using vacuum suction cups, gently placing them onto the loading platform. With the synergy of rollers and a conveyor belt, the glass seamlessly journeys to the cutting platform, where the cutting machine's tool box, driven by a high-precision servo motor, swiftly maneuvers in X and Y directions. The Z-axis motor expertly orchestrates the tool's tangent trajectory, while analog signals ensure meticulous control over tool pressure and depth. Witness the synchronized symphony of four-axis movement for flawless cutting. Post-cutting, the glass is effortlessly transported to the air floating breaking table for precision breaking, guided by the air floatation formed by the conveyor belt on the cutting and breaking tables.

Loading Machine

Our loading machine revolutionizes automatic glass picking, delicately separating glass raw sheets from the frame, transitioning them from vertical to horizontal, and smoothly conveying them to the cutting table.

Here's how it works: Position the glass accurately, initiate the pick-up signal, and watch as the upper arm elegantly flips upwards, propelling the machine forward. Upon the lower arm's contact with the glass, the machine halts; the vacuum pump springs into action, and upon suction, the suction cup

arm gracefully lifts, as the walking motor retracts and the flipping arm gently lowers the glass to level. The suction cup precisely releases air, allowing the glass to settle onto the conveyor wheel; horizontal transmission positioning awaits the cutting machine's signal to advance to the cutting table. This entire operation is orchestrated by a sophisticated PLC system.

Equipment Composition Organization:

Our system is a masterpiece of engineering, comprising eight vital components: the robust frame mechanism, efficient flipping mechanism, advanced suction cup lifting mechanism, the precise X-axis walking mechanism, Y-axis walking mechanism, seamless conveying mechanism, robust vacuum and pneumatic control system, and cutting-edge electrical control system.

Functional Description:
1.Alarm Device: Equipped with a reliable vacuum detection system, it automatically alerts and displays any anomalies. It

ensures immediate response to vacuum irregularities, triggering an alarm when necessary, and maintaining the glass in a vacuum state during emergency stops to prevent damage from abrupt shutdowns.

2.Operation Mode:Choose between the user-friendly automatic or manual modes, offering a seamless and intuitive operational experience.

3.Operation Interface: Featuring a sleek LCD touch screen display, enabling effortless and rapid control;
4.Flip Angle: Adjustable between 95 to 98 degrees, perfectly accommodating diverse glass frame mounting angles.
5.Sensing Device: Utilizes a non-contact detection enhanced proximity switch, preserving detection components and

Boasting a remarkable lifespan, this precision detection sensor operates with unparalleled stability, free from sparks and noise, minimizing electromagnetic interference. It thrives in industrial conditions, showcasing outstanding waterproof, shockproof, and corrosion-resistant properties. Its flexible installation enhances performance reliability, making it an indispensable tool for precision applications.

6.Anti strip: A Revolutionary lifting mechanism designed to meticulously prevent scratches and strip defects during glass handling. This unique device ensures flawless glass surfaces by eliminating potential imperfections caused by traditional lifting methods.
7.Parameter settings: Effortless digital customization enables the allocation of loading sequence and precise quantity per workstation, seamlessly integrating with the cutting machine for a truly automated workflow. The machinery eliminates manual intervention by autonomously moving, selecting, and handling pieces, ensuring uninterrupted operation. Experience the pinnacle of convenience and efficiency with continuous loading that eliminates redundancy. convenient and efficient.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
The cutting machine operates by seamlessly transporting glass via theconveyor belt to the worktable, where a sophisticated photoelectric scanning system accurately records the glass position. A diamond-wheel-equipped cutting head maneuvers with precision along X and Y axes, guided by advanced programming to effortlessly cut the substrate. The CNC motion controller in the control system and state-of-the-art servo motors in the drive system epitomize cutting-edge technology.
1. Fully automatic cutting machine integrates a top-tier servo direct drive architecture, harmonized with a premium linear guide rail, offering steadfast reliability and a prolonged lifespan.

2.Crafted from industrial aluminum, the cutting beam features an integrated structure produced by a formidable extruder, followed by a meticulous aging process to enhance durability. Post processing at a sophisticated gantry machining center ensures unparalleled accuracy in the equipment's performance.

3.The cutting bridge employs a dual-drive system, delivering exceptional diagonal precision and simplicity in adjustment. Accurate diagonals pave the way for flawless smooth edge grinding, forming a robust foundation for forthcoming processes.

4.High cutting precision paired with superior edge breakage minimizes grinding wheel wear during the edge grinding phase, significantly reducing production expenses.

5.Comprehensive alarm alerts, coupled with a proactive self-diagnostic function, vigilantly monitor the machine's operation, swiftly resolving any issues encountered.

6.One-click reset functionality enables all preparatory tasks for automatic startup to be executed with a single touch on the screen, vastly enhancing operational efficiency.
7.The blade head features a protective mechanism that halts operations if the blade head extends beyond the glass edge or encounters a gap, effectively safeguarding components and glass from potential damage.
8.Multiple cutting operation Our cutting-edge Automated Glass Cutting Machinery offers versatile modes to cater to your diverse needs. Experience seamless transitions with assembly line cutting mode for high throughput, photoelectric positioning cutting mode for precision, and direct cutting mode for manual control. These modes provide flexibility with options easily adjustable, ensuring the machinery adapts perfectly to your workflow. During processing, enjoy the convenience of personalized settings for unparalleled efficiency. Switch effortlessly between automatic cutting mode for hands-free operation and idle operation mode, optimizing productivity and reducing downtime.

Comprehensive Equipment Composition:

Our state-of-the-art Fully Automatic Cutting Machine is engineered for excellence, featuring a robust chassis mechanism, and a precision-engineered crossbeam. This powerhouse includes an innovative worktable mechanism, advanced blade mechanism, efficient conveying mechanism, sophisticated photoelectric scanning positioning mechanism, and an integrated electrical control system for seamless operations.

Introduction to Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Technical Specifications:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Air Floating Breaking Table - A Revolution in Glass Cutting

Product Overview:

The Air Floating Breaking Table revolutionizes the breaking process by utilizing a break rod for flawless execution. It offers the flexibility to break pieces manually or automatically via an intuitive foot switch. With its user-friendly design, this device ensures effortless operation and is virtually maintenance-free.

Detailed Technical Specifications:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

About Our Company:

Welcome to Shandong Guanhui Hollow Glass Materials Co., Ltd, a pioneer in the glass machinery sector. We specialize in producing a range of top-quality machines including cutting, edging, washing, coating, and gluing machines. Our extensive lineup also features premium glass materials such as aluminum spacer bars, warm edge spacer bars, silicone sealants, and molecular sieves. We proudly offer spacer making machines like the Aluminium Spacer Making Machine and PP Warm Edge Spacer Making Machine.
With our dedicated plant, state-of-the-art equipment, skilled technical team, and proactive sales team, we stand as your trusted quality supplier. Should our innovations capture your interest, please reach out to us freely.

Showcasing Our Team's Professionalism:

Frequently Asked Questions:
Question: Are you a manufacturer?
Answer: Absolutely, we own a fully-equipped plant, supported by an expert technical team and dynamic sales force.

Question: What guarantees do you offer?
Answer: 1. Enjoy a comprehensive one-year warranty, covering all parts to ensure peace of mind.
2. Access a complimentary machine installation video, or opt for our professional installation service available for a nominal fee.
3. Benefit from an additional 2-year coverage for consumable parts, ensuring long-term reliability.

Question: What is the delivery timeframe?
Answer: We guarantee delivery within 30 working days following receipt of the deposit, ensuring prompt fulfillment of your order.

Question: What are the accepted payment methods?
Answer: We offer flexibility with multiple payment options to suit your preferences, including L/C, T/T, D/P, West-Union, and more.