Immerse yourself in the depths of this comprehensive manual, absorbing every detail before you embark on the journey of operation. Should there be any unanswered questions or points of clarification, our team is readily available to assist you at any time.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is an indispensable asset in the realm of insulating glass deep processing. Its primary role is to meticulously conduct the hot pressing of insulating glass after the composite rubber strip has been applied, ensuring precision and quality.
2. Main Specifications and Technical Parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main Structural Characteristics
The equipment's roller section boasts a revolutionary screw structure that dramatically enhances the output of insulating glass. Constructed from top-tier rubber and sturdy steel pipe, the transmission part guarantees reliable performance, user-friendly operation, and hassle-free maintenance.
4. Main Components
The machine is a symphony of essential parts: input, output, heating, roller pressing, transmission, and many more.
4.1 Input and Output
This critical component ensures the seamless transition of glass from one phase to the next, enabling flawless transfer during the hot pressing procedure.
4.2 Heating Part
Featuring steel rollers and meticulous upper and lower heating frames, this segment gently elevates the glass to approximately 55°C, preparing it for the roller pressure section with finesse.
4.3 Roller Pressure Part
With elements such as press rollers, lead screws, and frames, this section skillfully shapes the insulating glass, maintaining its ideal form and function.
4.4 Transfer Part
The machine's advanced transmission system, utilizing a chain drive mechanism powered by a reducer, achieves output speed adjustments through a frequency converter. This minimizes power consumption while ensuring smooth and stable glass transmission.
4.5 Electrical System: Equipped with a dedicated electric control cabinet, the machine offers centralized control for secure and efficient operations.
5. Working Environment
The perfect setting for the insulating glass hot press is a dry, gas-free indoor environment, endowed with a solid cement floor, and maintained at a comfortable 15ºC to 35ºC. It requires a power supply of 380V, 50Hz, along with access to a water source.
6. Handling and Storage
To safeguard the performance and precision of the insulating glass hot press, the following essential guidelines should be heeded during handling and storage:
6.1 Matters to Be Noted During Transportation:
6.1.1 Secure the certified insulating glass hot press and its accessories firmly within the packing box to guard against damages from mutual collisions.
6.1.2 During both transportation and storage, it is vital to utilize lifting soft ropes, strictly observing lifting signs, and to avoid any collisions during road transit.
6.2 Storage
6.2.1 To preserve the longevity and efficiency of the insulating glass hot press, it must be stored in a well-ventilated, dry warehouse, free from corrosive materials. If outdoor storage is unavoidable, robust rain and moisture-proof measures should be employed to protect the equipment.
6.2.2 Sealing: Ensuring immaculate sealing of the equipment is paramount to prevent any rusting within the first three months due to inadequate packaging. Should the period extend beyond three months, resealing becomes an indispensable step in preserving the equipment's peak condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unboxing, delicately move the insulating glass hot press and its packaging base to a secured, stable spot. Employ appropriate transportation tools to position the hot press precisely at its designated site, ensuring it is perfectly leveled for unmatched performance.
7.1.2 Grounding
To guarantee unparalleled safety, the hollow glass hot pressing machine's body must be meticulously grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) boasting a cross-sectional area of 2.5 square mm. After grounding, the resistance between the machine body and the main grounding point should ideally be less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine is engineered to operate efficiently on a 380V, 50Hz three-phase four-wire power system.
7.2 Adjustment: Start by linking all requisite equipment and proceed to precisely level the entire machine, ensuring seamless operation.
8. Use and operation
Before starting, conduct a thorough inspection to affirm the equipment is operating correctly. Prior to shutdown, let the equipment run idle for a brief 2 minutes to review its technical state, then proceed to safely power down and cease operations.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain smooth and efficient functionality.
10. Common faults and troubleshooting methods
In empowering users with insights into potential faults within the horizontal thermal sealing machine, this section dissects common issues, origins, and offers succinct solutions (see Table 1). If an unresolved fault persists, undertake an accurate diagnosis based on specific situations and pragmatic expertise, followed by a detailed check, analysis, and implementation of a resolution.
Q: How long is the delivery time?
A: The delivery time is a rapid 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, offering versatility to meet your requirements.
Q: Is the operation complicated?
A: The operation is refreshingly simple and highly user-friendly.
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