Immerse yourself in this detailed manual before initiating any operations. Should you have any questions or require further clarification not covered within this manual, please do not hesitate to contact us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) insulating glass hot press shines as a cornerstone in the realm of insulating glass deep processing. This equipment is expertly crafted for the precise hot pressing of insulating glass following the composite rubber strip phase, offering unmatched efficiency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section features a cutting-edge screw structure that markedly enhances the yield of insulating glass. Constructed using premium rubber and sturdy steel pipe, the transmission part guarantees superb performance, ease of operation, and hassle-free maintenance.
4. Main components
The machine's ensemble includes several essential parts: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
Primarily designed for linking glass from one process to another, this segment ensures a seamless transition during the glass hot pressing phase.
4.2. Heating part
Equipped with steel rollers and upper and lower heating frames, this segment expertly warms the glass to approximately 55°C, preparing it for the roller pressure section's meticulous processing.
4.3 Roller pressure part
With elements like press rollers, lead screws, and frames, this section is adept at shaping insulating glass to ensure its optimal form and functionality upon entry.
4.4 Transfer Part
Adopting a chain drive mechanism powered by a reducer, the transmission system allows for output speed adjustments via a frequency converter, significantly reducing power usage while ensuring consistent and smooth glass transfer.
4.5 Electrical system: The dedicated electric control cabinet offers centralized control for secure and streamlined operations.
5. Working environment
For optimal performance, the insulating glass hot press should be housed in a dry, gas-free indoor environment with a solid cement floor, maintained at temperatures between 15ºC and 35ºC. It requires a 380V, 50Hz power supply and a water source.
6. Handling and storage
Preserve the insulating glass hot press's performance and precision by observing the following critical guidelines during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the insulating glass hot press and its accessories are securely fastened within the packaging to prevent any damage from mutual collision.
6.1.2 Use lifting soft ropes during transportation and storage, adhering to all lifting signs, and take care to avoid collisions during road transit.
6.2 Storage
6.2.1 To greatly extend the longevity and maintain the peak efficiency of the insulating glass hot press, ensure its storage in an impeccably well-ventilated and dry warehouse. It is imperative to absolutely avoid storing it alongside any corrosive substances to prevent damage. Should storage in an open area be unavoidable, employ the most stringent rain and moisture-proof measures to safeguard the equipment effectively.
6.2.2 Sealing: Proper sealing of the equipment is paramount to prevent any rusting that may occur due to insufficient packaging within the initial three months. Should the storage exceed this duration, resealing becomes essential to preserve the equipment in its optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon unpacking the container, meticulously relocate the insulating glass hot press along with its packaging base to a secure and stable position. Employ appropriate transport tools to transfer the hot press to its designated location, ensuring it is perfectly leveled for superior performance.
7.1.2 Grounding
To ensure the utmost safety, the body of the hollow glass hot pressing machine must be faultlessly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, the resistance between the machine body and the main ground point should be less than 0.1 ohms.
7.1.3 Connecting the Power Supply: For optimal operation, the machine requires a robust power supply of 380V, 50Hz three-phase four-wire system.
7.2 Adjustment: Initiate by connecting all requisite equipment, then proceed with precision to level the entire machine, ensuring seamless operation.
8. Use and operation
Before commencing operation, conduct a comprehensive inspection of the equipment to confirm it is in perfect working order. Prior to shutdown, allow the equipment to run idle for a brief 2 minutes to assess its technical status, then safely turn off the power to cease operation efficiently.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to maintain smooth and efficient operation of the equipment.
10. Common faults and troubleshooting methods
To empower users with the knowledge to handle potential faults in the horizontal thermal sealing machine, this section delves into common issues and their origins, providing concise solutions (refer to Table 1). If a fault arises that isn't resolved by this guide, diagnose the problem accurately based on specific circumstances and practical expertise, followed by a thorough check, analysis, and the implementation of an effective solution.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm to perfectly suit your specific needs.
Q: Is the operation complicated?
A: The operation is wonderfully simple and incredibly user-friendly.
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