Smart Glass Cutting Machinery for Enhanced Production Capabilities

Product Details
Customization: Available
Certification: CE
Cutting Method: Diamond Wheel Cutting
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  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
  • Smart Glass Cutting Machinery for Enhanced Production Capabilities
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Basic Info.

Model NO.
6100x3300mm
Maximum Cutting Thickness
3-19mm
Power Supply
380V
Safety Features
Emergency Stop Button
Maximum Cutting Size
6100X3300mm
Glass Thickness
3-19mm
Accuracy of Linear Cutting
±0.20mm/M
Cutting Speed of Glass
0-200 M/Min
Straight Line Acceleration
3400mm/Ss
Compressed Air
0.55~0.7 MPa
Installed Power
Rated Power 12.6kw
Mesa Height
900±30mm
Weight
About10200kg
Transport Package
Wooden Box
Specification
6100x3300mm
Trademark
Golden— GH
Origin
China
Production Capacity
50 Units/Month

Packaging & Delivery

Package Size
687.70cm * 410.00cm * 753.90cm
Package Gross Weight
10200.000kg

Product Description


Experience the pinnacle of innovation with our Smart Glass Cutting Machinery, designed to revolutionize your production efficiency. This intelligent glass cutting assembly line is an engineering marvel composed of three pivotal systems:the loading table, cutting table, and breaking table. Each phase of the glass cutting process isseamlessly automated, delivering rapid and precise picking, cutting, and air floating table breaking. Enhance functionality with options like automatic labeling, Low-e film removal, and laser marking, making it ideal for straight and irregular cuts of flat glass across industries—construction, decoration, home appliances, mirror splicing, handicrafts, and beyond.
The workflow unfolds as follows: with mechanical precision, the loading machine employs mechanical flipping to effortlessly transfer glass raw sheets from the material rack, utilizing vacuum suction cups to deposit them onto the loading platform. The glass then gracefully moves to the cutting platform via rollers and a conveyor belt. The cutting machine's crossbeam tool box, powered by a servo motor, navigates with agility in the X and Y axes. The Z-axis motor fine-tunes the tool's trajectory and, combined with analog signals, meticulously controls tool pressure and depth. This four-axis symphony ensures impeccable cutting. Post-cutting, the glass glides to the air floating breaking table, where air currents from the conveyor belt delicately facilitate breaking.
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities

Loading Machine
Smart Glass Cutting Machinery for Enhanced Production Capabilities
The loading machine is an automated marvel for glass picking, ensuring the secure separation of glass raw sheets from the frame, transitioning them smoothly from vertical to horizontal, and conveying them towards the cutting table.
The workflow is articulated as follows: strategically position the glass, initiate the pick-up signal, the upper arm ascends via the flipping mechanism, and the entire unit advances forward. Upon the lower arm's sensing device contacting the glass, the system halts; The vacuum pump initiates suction, after which the suction cup
arm elevates, the walking motor retracts, and the flipping arm lowers to align the glass. The suction cup gently releases air, allowing the glass to settle onto the conveyor wheel; Horizontal transmission positions it, awaiting the cutting machine's signal to convey to the cutting table. This entire process is masterfully orchestrated by PLC.
Equipment Composition:
The apparatus comprises eight integral components: frame mechanism, flipping mechanism, suction cup lifting mechanism, X-axis walking mechanism, Y-axis walking mechanism, conveying mechanism, vacuum and pneumatic control system, and electrical control system.

Functional Highlights:
1.Alarm Device: Equipped with a reliable vacuum detection system that automatically alerts and displays anomalies. It
ensures control when issues arise, triggering an alarm during vacuum irregularities and maintaining the glass in a vacuum state during emergency stops to prevent damage.
2.Operational Modes:Choose between two user-friendly functions: automatic and manual modes, for seamless and intuitive operation.
3.User Interface: Featuring an easy-to-navigate LCD touch screen for swift, hassle-free operation.
4.
Flip Angle: Adjustable between 95 and 98 degrees to accommodate various glass frame mounting angles.
5.
Sensing Device: Utilizes a non-contact detection enhanced proximity switch to prevent wear and tear of detection components,
Boasting an impressive longevity, this device operates with spark-free and noise-free contacts, significantly minimizing electromagnetic interference for stable operations. With exceptional waterproof, shockproof, and corrosion-resistant properties, it thrives in industrial environments. Its flexible installation and steadfast performance make it an exemplary sensing apparatus for precision detection.
6.Anti strip: A Introducing an innovative lifting mechanism that prevents glass scratches and strip defects commonly caused during lifting motions, ensuring the pristine quality of your glass products.
7.
Parameter settings: You can digitally configure the loading sequence and the number of pieces per workstation, ensuring seamless connectivity to the cutting machine for a fully automatic operation. The machinery autonomously mobilizes to pick up pieces, facilitating uninterrupted, continuous loading sans redundant operations, enhancing both convenience and efficiency.

Equipment parameters:
Project
Description
Main
parameter
Maximum size for automatic loading
6100mmx3300mm
Minimum size for automatic loading
1830mmx2440mm
Glass frame height
180mm-240mm
Thickness of upper glass
3-19mm
Suction depth
≤700mm;(Please remark for special requirement)
Conveyor speed
26m/min
X-axis walking speed
30m/min
Y-axis walking speed
10m/min
On chip cycle
On average, 1 minute and 20 seconds
Vacuum pressure
-70~-90 kPa
Number of flipping arms (double flipping)
12
Number of single arm suction cups
4
compressed air
0.55~0.7 MPa
Power requirements
3P/45HZ/380V (if customer site)
installed power
Rated power 27kw
External dimensions (double flip double station)
12700mmx3260mm
Equipment weight
5180kg

Cutting machine
Equipment Introduction:
The cutting machine operates by conveying the cut glass from theconveyor belt to the worktable and automatically logging glass positions via a photoelectric scanning system. Subsequently, the diamond wheel-equipped cutting head, guided by program control, traverses the X and Y axes to precision cut the substrate. This machine's control segment utilizes a CNC motion controller, while the drive component employs cutting-edge servo motors.
1. The fully automatic cutting machine embraces an industry-leading servo direct drive system, paired with premium linear guide rails, ensuring robust performance and an extended lifespan.
2.The cutting beam features an integrated industrial aluminum beam, expertly extruded by a large press and aged to boost its strength. Precision enhancements are achieved via a large gantry machining center, significantly elevating the equipment's accuracy.
3.The cutting bridge incorporates a dual drive system, delivering high diagonal precision and effortless adjustability. This accuracy lays the groundwork for seamless edge grinding and processing in successive operations.
4.Exceptionally high cutting precision and outstanding edge breaking effects lead to reduced consumption of grinding wheels in the edge grinding phase, thus lowering production costs.
5.Complete alarm notifications, alongside a self-diagnostic feature, diligently monitor operational status, swiftly resolving any issues.
6.The device offers a one-click reset feature, effortlessly completing all preparations before automatic startup with a single touch on the touch screen, significantly boosting operational efficiency.
7.The blade head comes with a protective function for the lower blade. Should the blade head descend outside the glass or over a glass gap, the program automatically halts, effectively safeguarding components and glass from potential damage.
8.Experience unparalleled cutting versatility with our advanced machinery that supports multiple cutting operations. This state-of-the-art equipment boasts various modes, including assembly line cutting mode, photoelectric positioning cutting mode, and direct cutting mode. Each can be freely selected through intuitive options to suit your unique processing needs. Seamlessly transition between automatic cutting mode and idle operation mode at any time for optimal efficiency.
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Comprehensive Equipment Composition:
The fully automatic cutting machine is an engineering marvel, composed of a robust chassis mechanism, efficient crossbeam mechanism, reliable worktable mechanism, precision blade mechanism, smooth conveying mechanism, innovative photoelectric scanning positioning mechanism, and a sophisticated electrical control system.

Introduction to Standard Features:
Project Description
Standard features introduction
 
Cutting technology and automatic
oil supply
1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency
2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems .
3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
Optimization software and special- shaped libraries
1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats.
2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets
3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
Automatic edge positioning and intelligent special-shaped scanning
1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency.
2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
Automatic rail lubrication
1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication.
2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
Servo motor direct drive structure
1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts.
2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
Automatic voltage control
1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices
2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
Voltage detection
1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction

 
Automatic labeling
1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function )
2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
High performance LOW-E film removal device
1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) .
2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on .
3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
Laser marking
1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs.
2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.
Detailed Equipment Parameters:
Project Description
Main
paramete
Maximum cutting size
6100x3300mm
Glass thickness
3-19mm
Accuracy of linear cutting
±0.20mm/m
Cutting speed of glass
0-200 m/min
Glass conveying speed
0-26 m/min
Cutting bridge speed
0-200 m/min
Straight line acceleration
3400mm/ss
Compressed air
0.55~0.7 MPa
Installed power
Rated power 12.6kw
Mesa Height
900±30mm
External dimensions
6877x4100mm
Equipment weight
About3040kg

Introducing the Air Floating Breaking Table:
Equipment Overview:
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Our air floating breaking table is engineered for ease and efficiency. It employs a breaking rod to assist in fragment separation or allows manual breakage by hand. A convenient foot switch controls the breaking rod's action. This device is user-friendly and requires no maintenance.

Precision Equipment Parameters:
Project Description
Parameters
Number of top poles
3 items
Table size
6325mmx3350mm
Mesa Height
Installation size 900mm ± 30mm
Broken glass thickness
3-19mm
Power
About 8kw
Equipment weight
About 1950kg
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities

Introducing Our Esteemed Company:
Shandong Guanhui Hollow Glass Materials Co., Ltd is a renowned leader in glass machinery manufacturing. We craft cutting-edge glass machines (cutting, edging, washing, coating, and gluing machines); provide top-quality glass materials (aluminum spacer bars, warm edge spacer bars, silicone sealant, molecular sieves, and more); and produce spacer making machines (Aluminium and PP warm edge spacer making machines).
Our integrated facilities, advanced equipment, expert technical team, and dedicated sales force ensure we are your trusted supplier of excellence. For more information or inquiries about our products, please feel free to reach out to us.
Showcasing Our Staff Expertise:
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities

Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities
Smart Glass Cutting Machinery for Enhanced Production Capabilities

Frequently Asked Questions (FAQ):
Q: Are you a manufacturer?
A: Absolutely, we own a state-of-the-art plant equipped with dedicated machinery, a skilled technical team, and a professional sales team.

Q: What guarantees do you provide?
A: We offer a comprehensive one-year warranty (inclusive of parts and labor).
2. Access to free machine installation videos, or opt for professional installation at an additional cost.
3. Enjoy an extended period of 2 additional years for consumable parts coverage.


Q: What is the expected delivery time?
A: Expect swift delivery within 30 working days post receipt of deposit.

Q: Which payment methods are accepted?
A: We offer flexible payment methods to meet your preferences, including L/C, T/T, D/P, West-Union, and more.

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