High-Speed Glass Cutting Assembly Line for Efficient Operations

• Customization: Available
• Certification: CE
• Cutting Method: Diamond Wheel Cutting
• Model NO.: 6100x3300mm
• Maximum Cutting Thickness: 3-19mm
• Power Supply: 380V
• Safety Features: Emergency Stop Button
• Maximum Cutting Size: 6100X3300mm
• Glass Thickness: 3-19mm
• Accuracy of Linear Cutting: ±0.20mm/M
• Cutting Speed of Glass: 0-200 M/Min
• Straight Line Acceleration: 3400mm/Ss
• Compressed Air: 0.55~0.7 MPa
• Installed Power: Rated Power 12.6kw
• Mesa Height: 900±30mm
• Weight: About10200kg
• Transport Package: Wooden Box
• Specification: 6100x3300mm
• Trademark: Golden— GH
• Origin: China
• Production Capacity: 50 Units/Month
• Package Size: 687.70cm * 410.00cm * 753.90cm
• Package Gross Weight: 10200.000kg

Product Description

Introducing Shandong Guanhui Hollow Glass Materials Co., Ltd's stellar innovation! The state-of-the-art, intelligent glass cutting assembly line is meticulously engineered with three major systems:the strategically designed loading table, the precision-driven cutting table, and the efficient breaking table. This comprehensive glass cutting process isfully automated, delivering rapid, accurate picking, cutting, and air-floating table breaking for optimal performance. Optional add-ons include automatic labeling, Low-e film removal, laser marking, and more. This assembly line is perfectly suited for straight and irregular cutting of flat glass, enhancing applications across construction, decoration, home appliances, mirror splicing, handicrafts, and beyond. The seamless workflow is as follows: The loading machine employs sophisticated mechanical flipping, expertly removing glass raw sheets from the material rack through vacuum suction cups, and gently placing them onto the loading platform. The glass is then smoothly transported to the cutting platform using the rollers and the conveyor belt on the glass cutting platform. The cutting machine's tool box, powered by a high-precision servo motor, adeptly maneuvers the tool at high speeds in the X and Y directions. Simultaneously, the Z-axis motor precisely rotates to control the tool's tangent path, with analog signals finely adjusting tool pressure and depth. The four axes move in perfect harmony for flawless cutting. Once cutting is complete, the glass is efficiently moved to the air-floating breaking table for breaking, facilitated by the air flotation from the cutting table and breaking table's conveyor belt.

Loading machine

The technologically advanced loading machine excels in automatic glass picking, adeptly separating glass raw sheets on the glass frame. It stylishly transitions them from vertical to horizontal, smoothly transferring them towards the cutting table.

The sophisticated workflow is as follows: Securely place the glass in its designated spot, trigger the pick-up signal, and watch the upper arm elegantly flip upwards through the clever flipping mechanism, initiating the machine's movement forward. Once the sensing device on the lower arm contacts the glass, the motion gracefully halts; The vacuum pump begins its suction, and post suction, the suction cup

arm gently lifts, the walking motor retracts, and the flipping arm gracefully lowers to level the glass. The suction cup delicately blows air, allowing the glass to settle onto the conveyor wheel; Horizontal transmission positioning awaits the cutting machine's cue before seamlessly conveying the glass to the cutting table. This entire intricate process is expertly controlled by a sophisticated PLC system.

Equipment composition organization:

This superior assembly predominantly features eight key components: an innovative frame mechanism, a precise flipping mechanism, a reliable suction cup lifting mechanism, an agile X-axis walking mechanism, a dynamic Y-axis

walking mechanism, an efficient conveying mechanism, a robust vacuum and pneumatic control system, and an advanced electrical control system. Functional description:

1.
Alarm device: Equipped with a reliable vacuum detection device, it intuitively alarms and displays any abnormal situation. Itis expertly controlled to ensure alarms trigger during vacuum anomalies, maintaining the glass in a secure vacuum state; Ensures the vacuum suction cup remains operational during emergency stops, preventing glass damage from unexpected shutdowns;

2.

Operation mode:The device offers dual operational functions: automatic mode and manual mode, each designed foruser-friendly, intuitive operation; 3.

Operation interface: Featuring an LCD touch screen display, it ensures effortless and swift operation;4.
Flip angle: Adjustable from 95 to 98 degrees, catering to a variety of glass frame mounting angles.5.
Sensing device: Employs a non-contact detection enhanced proximity switch, minimizing wear and tear on detection components, andensuring prolonged durability and precision.

This product promises an extended service life, boasting contacts that are both spark-free and noise-free, significantly diminishing electromagnetic interference and ensuring stable operation. Its exemplary waterproof, shockproof, and corrosion-resistant features make it perfectly suited for industrial environments. With its flexible installation options and reliable performance, it stands as a premier sensing device for precision detection.

6.Anti strip: A Our pioneering lifting device is engineered to prevent any glass scratches or strip defects typically caused by lifting actions, ensuring pristine quality every time.
7.Parameter settings: Experience seamless digital configuration of loading sequences and piece counts per workstation, all automatically managed and integrable with the cutting machine for a fully automatic operation. Witness the equipment's capability to autonomously move and collect pieces, facilitating smooth, uninterrupted, and continuous loading. Eliminate repetitive operations to elevate convenience and efficiency significantly.

Equipment parameters:

Project		Description
Main parameter	Maximum size for automatic loading	6100mmx3300mm
	Minimum size for automatic loading	1830mmx2440mm
	Glass frame height	180mm-240mm
	Thickness of upper glass	3-19mm
	Suction depth	≤700mm;(Please remark for special requirement)
	Conveyor speed	26m/min
	X-axis walking speed	30m/min
	Y-axis walking speed	10m/min
	On chip cycle	On average, 1 minute and 20 seconds
	Vacuum pressure	-70~-90 kPa
	Number of flipping arms (double flipping)	12
	Number of single arm suction cups	4
	compressed air	0.55~0.7 MPa
	Power requirements	3P/45HZ/380V (if customer site)
	installed power	Rated power 27kw
	External dimensions (double flip double station)	12700mmx3260mm
	Equipment weight	5180kg

Cutting machine

Equipment Introduction:
The cutting machine's core principle is to adeptly transport cut glass from theconveyor belt to the worktable while automatically recording the glass's position through a sophisticated photoelectric scanning system. The cutting head, equipped with a diamond wheel, is precisely controlled by a program that maneuvers it along the X and Y axes, ensuring accurate substrate cutting. The machine's control unit utilizes a cutting-edge CNC motion controller, complemented by advanced servo motors in the drive section for optimal performance.
1. Fully automatic cutting machine that embraces an industry-leading servo direct drive structure, harmonized with a premium linear guide rail, promising stability and reliability, and offering a long service life.

2.The cutting beam is crafted from industrial-grade aluminum integrated and extruded using a large extruder, followed by an aging treatment to fortify its strength. Post-processing in a large gantry machining center significantly enhances the equipment's precision.

3.The cutting bridge features a dual drive system, ensuring high diagonal accuracy and easy adjustment. Perfectly accurate diagonals are essential for smooth edge grinding and seamless processing in subsequent sequences.

4.Achieve exceptionally high cutting accuracy and superior edge breaking effects, greatly reducing the consumption of grinding wheels during edge grinding, leading to significant production cost savings.

5.Comprehensive alarm system, complete with a self-diagnostic function that continuously monitors work status and swiftly addresses issues.

6.With a one-click reset function, this device can carry out all necessary preparations for automatic startup with just a single tap on the touch screen, dramatically enhancing work efficiency.
7.The cutting head includes a built-in lower blade protection function. If the blade head descends beyond the glass or at a glass gap, the system will automatically halt operations, thereby effectively averting damage to both parts and glass.
8.Experience the versatility of multiple cutting operations that offer unparalleled efficiency and precision. Benefit from a variety of cutting modes, including the streamlined assembly line cutting mode, the precise photoelectric positioning cutting mode, and the straightforward direct cutting mode. These can all be easily set through a comprehensive options menu. During the processing phase, you can seamlessly switch between automatic cutting mode and idle operation mode at any moment, ensuring maximum flexibility.

Sophisticated Equipment Composition:

Our fully automated cutting machine is meticulously crafted with a robust chassis mechanism, an innovative crossbeam mechanism, a sturdy worktable mechanism, a precise blade mechanism, an efficient conveying mechanism, a photoelectric scanning positioning mechanism, and a state-of-the-art electrical control system.

Introducing Key Standard Features:

Project		Description
Standard features introduction	Cutting technology and automatic oil supply	1.Professional glass cutting control system realizes automatic cutting of straight and special-shaped glass, greatly improving glass cutting efficiency 2.The pressure of the cutting head is controlled by an electromechanical precision pressure valve. The uniform output pressure of the cylinder allows the cutting head to perfectly fit the glass surface for cutting, thus avoiding the cutting phenomenon caused by glass quality problems . 3.When cutting glass, the cutting oil is automatically filled using pneumatic pressure control, and moves synchronously with the cutting head through the PLC control system .
	Optimization software and special- shaped libraries	1.Compatible with the standard G code of Italian OPTIMA optimization software and domestic Guiyou software: achieving versatility in processing files in different formats. 2.Glass cutting optimization program is specially designed to cut flat glass into workpieces of different sizes, improving the cutting rate of glass and reducing the waste of original glass sheets 3.The special-shaped glass cutting library integrates various special-shaped glass patterns and templates to meet the needs of different glass cutting
	Automatic edge positioning and intelligent special-shaped scanning	1.Automatic edge-finding and positioning of glass: Accurately detects the actual position and deflection angle of the glass, and automatically adjusts the cutting path of the cutter head to improve efficiency. 2.Intelligent special-shaped scanning: The detector can intelligently scan special-shaped templates and feedback to automatically generate graphics. The templates can be made of various types of materials to achieve profiling cutting.
	Automatic rail lubrication	1.Glass cutting machine guide rail automatic lubrication system can realize automatic lubrication,reduce manual intervention, and improve the stability and reliability of lubrication. 2.Lubrication reminder can be set. When lubrication is needed, press the oil filling button for 10 seconds to complete the operation, which is easy to operate.
	Servo motor direct drive structure	1.It adopts servo motor direct drive structure, which is directly driven by X and Y axis servo motors without using belts. 2.With high precision and low noise, it is the preferred structure for high-end CNC equipment.
	Automatic voltage control	1.Automatic pressure control system uses a high-precision pressure regulating valve to control the pressure of the cutting head. The cutting pressure is evenly output, making it easy to break the slices 2.When cutting glass of different thicknesses, there is no need to manually adjust the pressure. The cutting system matches the corresponding pressure according to the optimized thickness of the original glass sheet, which is easy to operate.
	Voltage detection	1.Voltage detection can display the voltage condition during operation in real time, and cooperate with the machine's alarm system to easily monitor the machine's working condition .
Optional features introduction	Automatic labeling	1.Replace manual labeling. The printer automatically prints out a label recording the glass information, and the fingers of the labeling cylinder grab the label and stick it on the surface of the corresponding glass piece. The standard machine head for labeling has high labeling efficiency. (Customers are recommended to configure the labeling function ) 2.Labels can be set with multiple contents, such as: glass size, customer information, serial number, process, QR code, etc.
	High performance LOW-E film removal device	1.The width of the film removal wheel used to remove the low-e layer is 20 mm or 25 mm (please note clearly when placing an order) . 2.It has an automatic dust removal function. The dust removal function is automatically turned on after the film removal function is turned on . 3.It has an automatic compensation function and a precision pressure reducing valve controls the pressure of the grinding wheel. There is no need to adjust the film removal depth during use.Can remove rectangular and special shapes.
	Laser marking	1.Laser marking and automatic labeling can be switched according to demand to meet diverse production needs. 2.High speed and high-precision marking, capable of printing QR codes, 3C certification, logos, etc.

Explore Our Advanced Equipment Parameters:

Project		Description
Main paramete	Maximum cutting size	6100x3300mm
	Glass thickness	3-19mm
	Accuracy of linear cutting	±0.20mm/m
	Cutting speed of glass	0-200 m/min
	Glass conveying speed	0-26 m/min
	Cutting bridge speed	0-200 m/min
	Straight line acceleration	3400mm/ss
	Compressed air	0.55~0.7 MPa
	Installed power	Rated power 12.6kw
	Mesa Height	900±30mm
	External dimensions	6877x4100mm
	Equipment weight	About3040kg

Air Floating Breaking Table: Revolutionizing the cutting process with ease.

Comprehensive Equipment Introduction:

Our air floating breaking table utilizes a breaking rod for assisting in piece separation or allows manual breaking. Operate effortlessly with a foot switch to control the breaking rod's action. This device promises ease of operation and is maintenance-free.

Explore Our Equipment Parameters for Optimal Performance:

Project		Description
Parameters	Number of top poles	3 items
	Table size	6325mmx3350mm
	Mesa Height	Installation size 900mm ± 30mm
	Broken glass thickness	3-19mm
	Power	About 8kw
	Equipment weight	About 1950kg

About Us - Company Introduction:

Shandong Guanhui Hollow Glass Materials Co., Ltd, a leading manufacturer specializing in glass machinery, including cutting machines, edging machines, washing machines, coating machines, and gluing machines. We also offer high-quality glass materials like aluminum spacer bars, warm edge spacer bars, silicone sealants, and molecular sieves, alongside spacer making machines such as aluminum spacer making machines and PP warm edge spacer making machines.
With our own state-of-the-art plant, cutting-edge equipment, skilled technical team, and dedicated sales force, we are your go-to quality supplier. If our products pique your interest, please don't hesitate to contact us.

Showcasing Our Dedicated Team in Action:

Frequently Asked Questions (FAQ):
Q: Are you the manufacturer?
A: Absolutely! We have our own advanced plant, cutting-edge equipment, a skilled technical team, and a dedicated sales team.

Q: What is the warranty coverage?
A: 1. Enjoy a comprehensive one-year warranty, including parts.
2. We provide a complimentary machine installation video, and you can opt for paid installation services.
3. Benefit from an additional 2-year supply of consumable parts for added peace of mind.

Q: How long is the delivery time?
A: Expect delivery within an efficient 30 working days after the deposit is received.

Q: What are the accepted payment methods?
A: We accept any payment method that suits your preference, including L/C, T/T, D/P, Western Union, and more.