Before diving into the operation, it's imperative to thoroughly peruse this comprehensive manual. Should there be any questions or uncertainties that aren't addressed within its pages, don't hesitate to contact us for further guidance or assistance.
1. Main Use and Scope of Application
2. Main Specifications and Technical Parameters
3. The Main Structure and Characteristics of the Product
4. Main Components
5. Working Environment
6. Handling and Storage
7. Installation and Commissioning
8. Use and Operation
9. Maintenance and Maintenance
10. Common Faults and Troubleshooting Methods
1. Main Use and Scope of Application
The RYB1600(A) type insulating glass hot press is a key player in the meticulous field of insulating glass deep processing. It excels in the precise hot pressing of insulating glass following the composite rubber strip process.
2. Main Specifications and Technical Parameters
Input voltage: |
380V 50HZ three-phase four-wire |
Power : |
20kW |
Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
Minimum glass size : |
400mmx400mm |
Maximum size : |
3000mmx1650mm |
Thickness of insulating glass processing: |
not more than 26mm |
Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
Weight: |
About 0.5T |
3. Main Structural Characteristics
The roller section is enhanced with an innovative screw structure, dramatically boosting the output of insulating glass. Constructed from superior rubber and sturdy steel pipes, the transmission component guarantees reliable performance, easy operation, and simple maintenance.
4. Main Components
This machine is meticulously assembled from key components including input, output, heating, roller pressing, and transmission, among others.
4.1 Input and Output
This critical segment seamlessly connects glass from one process to another, ensuring a smooth transition during the glass's hot pressing phase.
4.2. Heating Part
This segment houses steel rollers and upper and lower heating frames, delicately warming the glass to around 55°C before directing it effortlessly to the roller pressure section for subsequent processing.
4.3 Roller Pressure Part
With components such as press rollers, lead screws, and frames, this section expertly shapes insulating glass upon entry, guaranteeing optimal form and functionality.
4.4 Transfer Part
The machine's transmission system features a chain drive mechanism powered by a reducer, where output speed adjustments via a frequency converter significantly reduce power consumption while ensuring stable and smooth glass transmission.
4.5 Electrical System: Equipped with a specialized electric control cabinet, the machine supports centralized control, enhancing operation safety and efficiency.
5. Working Environment
For optimal performance, the insulating glass hot press should operate in a dry, gas-free indoor space with a sturdy cement floor, at temperatures ranging from 15ºC to 35ºC. It requires a power supply of 380V, 50Hz, and access to a water source.
6. Handling and Storage
To preserve the insulating glass hot press's precision and performance, key considerations are vital during handling and storage:
6.1 Matters to Be Noted During Transportation:
6.1.1 Ensure that the approved insulating glass hot press and its accessories are securely packed to prevent damage from any mutual collision during transit.
6.1.2 During transport and storage, use soft lifting ropes, adhere strictly to lifting signs, and prevent collisions during road travel.
6.2 Storage
6.2.1 For long-term efficiency and durability, store the insulating glass hot press in a well-ventilated, dry space, free from corrosive substances. If outdoor storage is unavoidable, apply meticulous rain and moisture-proof measures to shield the equipment.
6.2.2 Sealing: Proper sealing is absolutely essential to guard against rust, ensuring the equipment remains pristine within the first three months due to initial packaging. If you're planning to store it beyond this period, it is imperative to reseal it to preserve its perfect condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: As you unveil the container, take great care in positioning the insulating glass hot press and its sturdy packaging base to a safe, stable location. Employ appropriate transport tools to transfer the hot press to its destined spot, ensuring it is impeccably leveled to achieve its peak performance.
7.1.2 Grounding
For your utmost safety, it is crucial to ensure that the body of the hollow glass hot pressing machine is impeccably grounded. Use a yellow and green double-stranded soft copper conductor, with a sturdy 2.5 square mm cross-section insulator. After grounding, the resistance between the machine and the main ground point should be less than an impressive 0.1 ohms.
7.1.3 Connecting the Power Supply: Ensure the machine receives its power from a 380V, 50Hz three-phase four-wire system, providing the optimal electricity flow for seamless operation.
7.2 Adjustment: Once all necessary equipment is diligently connected, meticulously level the entire machine for a flawless operation experience.
8. Use and operation
Before you set the equipment in motion, conduct a thorough inspection to ensure it operates flawlessly. When shutting down, let it run idle for a brief 2 minutes to assess its technical state, then safely power down and halt operations with assurance.
9. Maintenance and maintenance
Make it a habit to regularly lubricate the drive shaft, ensuring enduringly smooth and highly efficient operation.
10. Common faults and troubleshooting methods
To empower users with insights into potential faults of the horizontal thermal sealing machine, this section delves into common issues, their roots, and provides clear solutions (see Table 1). If faced with a fault not covered, employ your expertise to diagnose accurately, perform a comprehensive analysis, and implement a solution tailored to specific conditions.
Q: How long is the delivery time?
A: Experience the promptness of a swift 15-day delivery time.
Q: How wide is it?
A: Choose from widths of 1200mm, 1600mm, and 1800mm, tailored to meet your specific requirements.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and designed with user-friendliness in mind.