We invite you to thoroughly peruse this comprehensive manual prior to embarking on the operation of your equipment. Should you encounter any questions or need further elucidation beyond what is covered within these pages, please do not hesitate to reach out to us for assistance.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) insulating glass hot press is an essential player in the sophisticated domain of insulating glass deep processing. It is chiefly designed for the accurate hot pressing of insulating glass following the composite rubber strip processing stage, ensuring superior product quality and efficiency.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section, a standout feature of our equipment, incorporates a pioneering screw structure that notably augments insulating glass yield. With components crafted from premium rubber and sturdy steel pipe, the transmission part promises reliability, ease of use, and hassle-free maintenance, ensuring long-lasting performance.
4. Main components
The machine comprises several critical components, including input, output, heating, roller pressing, transmission, and more, all working in harmony.
4.1 Input and Output
This integral segment facilitates the fluid transition of glass from one processing stage to another, ensuring seamless integration during the glass's hot pressing journey.
4.2. Heating part
Equipped with steel rollers and both upper and lower heating frames, this section gently brings the glass to around 55°C, preparing it for smooth transition to the roller pressure section, where precision processing continues.
4.3 Roller pressure part
Incorporating components such as press rollers, lead screws, and frames, this section masterfully molds the insulating glass, shaping it to meet the highest standards of form and functionality.
4.4 Transfer Part
The machine's innovative transmission system utilizes a chain drive mechanism powered by a reducer. Adjustable output speeds via a frequency converter significantly minimize overall power consumption while ensuring stable and seamless glass transfer.
4.5 Electrical system: Outfitted with a specialized electric control cabinet, the machine allows for centralized, secure, and efficient operations, enhancing user experience.
5. Working environment
The ideal environment for the insulating glass hot press is a dry, gas-free indoor space with a robust cement floor. Maintain ambient temperatures between 15ºC and 35ºC, ensuring a power supply of 380V, 50Hz, along with access to a water source for optimal operation.
6. Handling and storage
To safeguard the performance and precision of the insulating glass hot press, observe the following critical considerations during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure the certified insulating glass hot press and its accessories are firmly secured within the packing box to avoid any potential damage from internal collisions.
6.1.2 During both transportation and storage, use lifting soft ropes, strictly adhere to lifting signs, and avoid collisions during road transit to maintain equipment integrity.
6.2 Storage
6.2.1 To guarantee the enduring performance and efficiency of the insulating glass hot press, it is vital to store it in a well-ventilated, dry environment. Steer clear of any corrosive substances during storage to avert potential damage. If outdoor storage becomes necessary, implement stringent measures to shield the equipment from rain and moisture, ensuring its protection.
6.2.2 Sealing: Proper sealing is essential to safeguard the equipment from rust due to insufficient packaging within three months. Should the storage period surpass three months, resealing is imperative to preserve the machinery's optimal condition.
7. Installation and Commissioning
7.1 Installation
7.1.1 Unpacking: When removing the insulating glass hot press from its container, handle it with care and relocate it along with its base to a secure, stable location. Employ appropriate transport tools to position the hot press at its designated location and ensure it is perfectly leveled to achieve peak performance.
7.1.2 Grounding
For maximum safety, ensure the hollow glass hot pressing machine is correctly grounded. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. After grounding, confirm that the resistance between the machine body and the main ground point is less than 0.1 ohms.
7.1.3 Connecting the Power Supply: Ensure the machine is connected to a 380V, 50Hz three-phase four-wire system, which is essential for its optimal performance.
7.2 Adjustment: Once all equipment is connected, meticulously level the entire machine to ensure seamless and efficient operation.
8. Use and Operation
Before commencing operations, conduct a thorough inspection to ensure the equipment's normal functioning. Prior to shutdown, allow the equipment to run idle for at least 2 minutes to monitor its technical status, then safely power off and cease operations.
9. Maintenance and Maintenance
Regular lubrication of the drive shaft is essential to uphold smooth and efficient operational performance.
10. Common Faults and Troubleshooting Methods
To empower users with knowledge about potential issues in the horizontal thermal sealing machine, this section delves into common faults and their sources, offering concise solutions (refer to Table 1). If a fault persists that isn't addressed by this guide, diagnose the issue accurately based on specific circumstances and practical expertise, followed by a comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: Enjoy a remarkably swift delivery time of just 15 days.
Q: How wide is it?
A: Available in widths of 1200mm, 1600mm, and 1800mm, tailored to meet your specific requirements.
Q: Is the operation complicated?
A: The operation is wonderfully simple and extremely user-friendly.
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