Before embarking on the operation journey, delve deeply into this comprehensive manual for a seamless experience. Should you have any questions beyond this guide, our team is just a call or message away, ready to assist you.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential, high-performance tool in the advanced arena of insulating glass deep processing. This equipment is instrumental for accurately executing the hot pressing of insulating glass following the composite rubber strip phase, ensuring top-tier quality.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
Boasting a state-of-the-art screw structure, the roller section dramatically enhances the output of insulating glass. Constructed from premium quality rubber and durable steel pipe, the transmission segment guarantees reliable operation, user-friendly handling, and minimal maintenance requirements.
4. Main components
This sophisticated machine comprises critical sections: input and output, heating, roller pressing, transmission, and more, each playing a vital role in its function.
4.1 Input and Output
Responsible for the smooth transition of glass between processes, this section ensures uninterrupted flow during the glass hot pressing procedure.
4.2. Heating part
Featuring steel rollers and upper and lower heating frames, this component gently elevates the glass temperature to around 55°C, preparing it for the subsequent roller pressure phase with unmatched precision.
4.3 Roller pressure part
Equipped with press rollers, lead screws, and frames, this section delivers expert shaping of the insulating glass, ensuring it achieves its perfect form and functionality post-entry.
4.4 Transfer Part
Utilizing a chain drive mechanism powered by a reducer, the machine's transmission system, with frequency converter-based speed adjustments, effectively diminishes power consumption while providing unwavering, smooth glass transit.
4.5 Electrical system: Featuring a dedicated electric control cabinet, this machine offers seamless centralized control for secure and efficient operations.
5. Working environment
For optimal performance of the insulating glass hot press, an ideal environment is crucial: a dry, gas-free indoor space with a robust cement floor, within a temperature range of 15ºC to 35ºC. It requires a 380V, 50Hz power supply and an accessible water source.
6. Handling and storage
Preserve the exceptional performance and precision of the insulating glass hot press with paramount handling and storage practices:
6.1 Matters to be noted during transportation:
6.1.1 Securely fasten the certified insulating glass hot press and its accessories inside the packing box to avert damage from any internal collision.
6.1.2 Utilize lifting soft ropes during transportation and storage, strictly observing lifting signs to prevent collisions during road transport.
6.2 Storage
6.2.1 To preserve the exceptional longevity and peak efficiency of the insulating glass hot press, it is imperative to store it in a well-ventilated, dry warehouse environment. Avoid storing it alongside corrosive substances at all costs to prevent potential damage. If outdoor storage is unavoidable, implement rigorous rain and moisture-proof measures to protect this valuable equipment.
6.2.2 Sealing: Proper sealing of the equipment is crucial to ward off rust caused by inadequate packaging within three months. Should the storage duration exceed this period, resealing becomes essential to preserve its optimal condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Once the container is unpacked, meticulously relocate the insulating glass hot press along with its packaging base to a secure and stable location. Employ suitable transport tools to move the hot press to its intended destination, ensuring it is perfectly leveled for optimal performance.
7.1.2 Grounding
For maximum safety, ensure the hollow glass hot pressing machine's body is properly grounded using a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Post grounding, ensure the resistance between the body and the main ground point measures less than 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine necessitates a power supply of 380V, 50Hz three-phase four-wire system to ensure optimal operation.
7.2 Adjustment: Start by connecting all essential equipment, then proceed with meticulous leveling of the entire machine to guarantee smooth and seamless operation.
8. Use and operation
Before commencing operations, conduct a thorough inspection of the equipment to ensure normal functionality. Prior to shutdown, permit the equipment to run idle for 2 minutes to assess its technical status, subsequently turning off the power safely and ceasing operation.
9. Maintenance and maintenance
Regular lubrication of the drive shaft is essential to maintain smooth and efficient operation, ensuring consistent performance.
10. Common faults and troubleshooting methods
This section empowers users with the necessary knowledge of potential faults in the horizontal thermal sealing machine. It provides an analysis of common issues and their origins, along with concise solutions (refer to Table 1). In the event of a fault unresolved by this guide, accurately diagnose the problem based on specific circumstances and practical expertise, followed by comprehensive check, analysis, and solution implementation.
Q: How long is the delivery time?
A: The delivery time is an impressively swift 15 days, ensuring you get your product quickly.
Q: How wide is it?
A: It is available in widths of 1200mm, 1600mm, and 1800mm, providing versatile options to meet your specific needs.
Q: Is the operation complicated?
A: Operating this machine is delightfully simple and exceptionally user-friendly, making it accessible to all users.
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