Please ensure to meticulously peruse this comprehensive manual prior to commencing any operations. For any questions or clarifications not addressed within, do not hesitate to reach out to our dedicated support team.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential and transformative tool in the sophisticated realm of insulating glass deep processing. It primarily serves the purpose of executing precise hot pressing of insulating glass following the composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The roller section of the equipment incorporates a groundbreaking screw structure, substantially enhancing the production rate of insulating glass. Built with superior quality rubber and durable steel pipes, the transmission component guarantees reliable performance, user-friendly operation, and hassle-free maintenance.
4. Main components
The machine comprises several critical parts: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
This section primarily facilitates the seamless transition of glass between processes during the hot pressing phase, ensuring smooth and efficient operation.
4.2. Heating part
This component includes steel rollers and upper and lower heating frames, which delicately warm the glass to around 55°C before advancing it to the roller pressure section for subsequent processing.
4.3 Roller pressure part
Equipped with components like press rollers, lead screws, and frames, this section expertly shapes the insulating glass, ensuring precision in form and functionality upon entry.
4.4 Transfer Part
The machine's transmission system employs a chain drive mechanism powered by a reducer, with output speed adjustments via a frequency converter to effectively minimize power consumption while guaranteeing stable and smooth glass transmission.
4.5 Electrical system: Featuring a dedicated electric control cabinet, the machine ensures centralized control and secure operations.
5. Working environment
The insulating glass hot press thrives in a dry, gas-free indoor setting with a solid cement floor, maintaining temperatures between 15ºC and 35ºC. It mandates a power supply of 380V, 50Hz, and access to a water source for optimal performance.
6. Handling and storage
To preserve the performance and precision of the insulating glass hot press, it is imperative to consider the following guidelines during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packing box to mitigate the risk of damage through mutual collision.
6.1.2 During transportation and storage, utilize soft lifting ropes, adhere strictly to lifting indicators, and prevent collisions during road transit.
6.2 Storage
6.2.1 To guarantee the enduring efficiency and longevity of your insulating glass hot press, it is imperative to store it meticulously in a warehouse that is both dry and well-ventilated. Under no circumstances should you store it alongside any corrosive substances, as this could lead to irreparable damage. If you find it absolutely necessary to store the equipment outdoors, make sure to adopt rigorous measures against rain and moisture to safeguard its integrity.
6.2.2 Sealing: Proper sealing of the equipment is vital to avert the risk of rust caused by insufficient packaging within the first three months of storage. Should the equipment remain stored beyond this period, it is essential to reseal it diligently to ensure it remains in prime condition.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: As you open the container, it is crucial to cautiously move the insulating glass hot press along with its packaging base to a secure and stable locale. Employ appropriate transportation tools to relocate the hot press to its pre-determined spot, ensuring it is perfectly leveled for peak performance.
7.1.2 Grounding
For the highest level of safety, the hollow glass hot pressing machine's body must be grounded properly. Utilize a yellow and green double-stranded soft copper conductor (insulator) with a cross-sectional area of 2.5 square mm. Following grounding, ensure the resistance between the body and the main grounding point is under 0.1 ohms.
7.1.3 Connecting the Power Supply: The machine operates optimally with a power supply of 380V, 50Hz on a three-phase, four-wire system.
7.2 Adjustment: Initiate by linking all necessary components, then meticulously level the entire machine to guarantee smooth and seamless operation.
8. Use and operation
Before commencing operations, it is crucial to conduct a comprehensive inspection to confirm that the equipment is functioning optimally. When preparing to shut down, allow the equipment to idle for two minutes to monitor its technical status, then safely power off and cease operations.
9. Maintenance and maintenance
To ensure smooth and efficient functionality, regularly lubricate the drive shaft.
10. Common faults and troubleshooting methods
To empower users with the ability to identify potential faults with the horizontal thermal sealing machine, this section delves into common issues and their causes. It offers straightforward solutions, as detailed in Table 1. Should you encounter a fault that this guide does not resolve, carefully diagnose the problem using specific circumstances and practical expertise, then proceed with a thorough examination, analysis, and implementation of an effective solution.
Q: How long is the delivery time?
A: Expect an impressively swift delivery time of just 15 days.
Q: How wide is it?
A: Available in versatile widths of 1200mm, 1600mm, and 1800mm, it caters to your specific requirements.
Q: Is the operation complicated?
A: The operation is refreshingly simple and designed with user-friendliness in mind.
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