We urge you to thoroughly examine this detailed guide before operating the system. For any questions or additional guidance beyond the manual, please feel free to contact us directly. Our team is ready to assist you.
1. Main use and scope of application
2. Main specifications and technical parameters
3. The main structure and characteristics of the product
4. Main components
5. Working environment
6. Handling and storage
7. Installation and commissioning
8. Use and operation
9. Maintenance and maintenance
10. Common faults and troubleshooting methods
1. Main use and scope of application
The RYB1600(A) type insulating glass hot press is an essential component in the advanced realm of insulating glass deep processing. It is specifically designed for precise hot pressing of insulating glass following the composite rubber strip processing stage.
2. Main specifications and technical parameters
| Input voltage: |
380V 50HZ three-phase four-wire |
| Power : |
20kW |
| Transmission speed: |
1.5-2.5m/min (V-0.126f frequency) |
| Minimum glass size : |
400mmx400mm |
| Maximum size : |
3000mmx1650mm |
| Thickness of insulating glass processing: |
not more than 26mm |
| Dimensions : |
2650mmX2000mmX1100mm(L X W X H) |
| Weight: |
About 0.5T |
3. Main structural characteristics
The equipment's roller section utilizes a pioneering screw structure, significantly enhancing the production of insulating glass. Constructed with top-notch rubber and durable steel pipe, the transmission part ensures reliable performance, easy operation, and minimal maintenance.
4. Main components
The machine comprises several key components: input, output, heating, roller pressing, transmission, and more.
4.1 Input and Output
This section is primarily responsible for efficiently linking glass from one process to another, ensuring smooth transfer during the hot pressing of glass.
4.2. Heating part
Consisting of steel rollers and upper and lower heating frames, this part gently heats the glass to around 55°C before it transitions to the roller pressure section for further processing.
4.3 Roller pressure part
Featuring elements such as press rollers, lead screws, and frames, this section meticulously shapes the insulating glass upon entry, ensuring its optimal form and performance.
4.4 Transfer Part
The machine's transmission system incorporates a chain drive mechanism powered by a reducer. The frequency converter adjusts output speed, significantly reducing overall power consumption while ensuring stable and smooth glass transmission.
4.5 Electrical system: Equipped with a dedicated electric control cabinet, the machine facilitates centralized control and ensures safe operations.
5. Working environment
The ideal setting for the insulating glass hot press is a dry, gas-free indoor environment with a solid cement floor, maintaining temperatures between 15ºC and 35ºC. It requires a power supply of 380V, 50Hz, and access to a water source.
6. Handling and storage
To uphold the performance and precision of the insulating glass hot press, consider the following vital aspects during handling and storage:
6.1 Matters to be noted during transportation:
6.1.1 Ensure that the certified insulating glass hot press and its accessories are securely fastened within the packing box to prevent damage from any mutual collision.
6.1.2 During transportation and storage, utilize lifting soft ropes, strictly adhere to lifting signs, and avoid collisions during road transit.
6.2 Storage
6.2.1 To preserve the integrity and ensure the enduring performance of the insulating glass hot press, it must be housed in a storage area that maintains excellent ventilation and remains impeccably dry. It is imperative to avoid any contact with corrosive substances that could compromise its quality. In cases where outdoor storage is unavoidable, employ meticulous rain and moisture protection strategies to safeguard this vital equipment.
6.2.2 Sealing: To avert rusting from substandard packaging within three months, ensure meticulous sealing of the equipment. For periods extending beyond three months, a reseal is paramount to uphold its superior condition and readiness for operation.
7. Installation and commissioning
7.1 Installation
7.1.1 Unpacking: Upon receiving the container, exercise utmost care in relocating the insulating glass hot press along with its protective base to a secure and stable setting. Utilize appropriate transport equipment to guide the hot press to its precise installation site, ensuring it is perfectly leveled for unmatched operational efficiency.
7.1.2 Grounding
For your ultimate safety, ensure the hollow glass hot pressing machine is grounded impeccably. Use a yellow and green double-stranded soft copper insulator featuring a cross-sectional area of 2.5 square mm. Following grounding, confirm the resistance between the machine body and the primary ground point is under 0.1 ohms, guaranteeing safety and performance.
7.1.3 Connecting the Power Supply: Equip your machine with a robust power supply of 380V, 50Hz three-phase four-wire system to achieve peak operational efficiency.
7.2 Adjustment: Start by connecting all essential equipment, then meticulously level the entire machine, ensuring seamless and flawless operation.
8. Use and operation
Before usage, conduct a comprehensive inspection to ensure the equipment is in perfect working order. Preceding shutdown, allow the equipment to idle for 2 minutes to diligently assess its technical condition, then proceed to safely power down and halt all operations.
9. Maintenance and maintenance
Consistently lubricate the drive shaft to guarantee its smooth operation and maintain the machine's optimal efficiency.
10. Common faults and troubleshooting methods
To empower users with insights into potential issues in the horizontal thermal sealing machine, this section meticulously examines frequent problems, tracing their sources and offering clear-cut solutions. Should an issue arise that surpasses this guide's scope, employ precise diagnosis tailored to the specific situation and practical expertise, followed by comprehensive checks, analysis, and methodical solutions.
Q: How long is the delivery time?
A: The delivery time is impressively swift, ensuring your order reaches you in just 15 days.
Q: How wide is it?
A: It is available in versatile widths of 1200mm, 1600mm, and 1800mm, perfectly catering to diverse requirements.
Q: Is the operation complicated?
A: The operation is delightfully straightforward and user-friendly, ensuring ease of use for everyone.
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